RL系列膜片聯軸器是結合歐洲與日本等優質產品基礎之上獨立開發的高品質產品。膜片式聯軸器擁有更(geng)小(xiao)(xiao)的(de)體(ti)積,更(geng)大(da)的(de)同型扭矩和(he)更(geng)合理的(de)配比(bi)尺寸,補(bu)償范圍大(da),質量輕轉(zhuan)動慣量小(xiao)(xiao)螺栓(shuan)與膜片組的(de)孔(kong)(kong)連接部位采用特殊的(de)彈性墊套設(she)計,極大(da)減小(xiao)(xiao)了孔(kong)(kong)緣部位應力(li)的(de)集中,杜絕(jue)膜片的(de)撕裂交損(sun),延長(chang)使用壽(shou)命。



膜片彈性聯軸器采(cai)用模(mo)塊化設(she)計,裝配簡單(dan),維修更換快捷。性能遠超(chao)國(guo)標JM系列產品,大(da)量(liang)應(ying)用于風機(ji)系統,汽輪機(ji)組(zu)及其他重(zhong)要工業領域。
彈性膜片聯軸器在傳遞扭矩的同時通過彈性膜片的的變形來補償軸向和角向的位移,是一種高性能的金屬彈性撓性聯軸器。彈性聯軸器結構緊湊,傳遞扭矩大,使用(yong)(yong)壽命長,免(mian)維護,耐高溫(wen),耐酸堿防(fang)腐蝕,適用(yong)(yong)于高溫(wen)高速及有腐蝕工(gong)況環境的軸系傳動。
The steel lamina coupling is an efficient flexible coupling with no back clearance and free from maintenance. Due to its unique structural design, it can achieve the perfect delivery of torque. Meanwhile, it has excellent performances, including large axial and radial compensation ability, low reply feedback force and wide thermal adaptability, etc. With different change design, it can be applied at most power transmission sites.
Rokee's RL series steel laminae coupling is a high-quality product developed independently on basis of combination of advanced products from Europe and Japan, etc. It has smaller size, larger torque of the same model, more reasonable proportioning size, large compensation scope, light weight and small rotational inertia. With modularized design, it’s easy for assembly, maintenance and replacement. Its performance far exceeds the one of JM series diaphragm coupling. It’s widely applied in the fields of fan systems, turboset and other pumps, etc.
梅花聯軸器由兩個帶凸爪形裝的半聯和一個硬度可以調整的梅花形彈性非金屬元件組成,利用梅花形彈性元件嵌入兩個半聯之間實現聯接,梅花彈性聯軸器具有補償(chang)兩軸相對位(wei)移,減振緩沖,結構簡(jian)單(dan),無需(xu)潤滑維護方便等特點。



星形彈性聯軸器是以工程塑料作彈性元件,適用于聯接兩同軸線的傳動軸系,星形聯軸器具有補償兩軸相對偏移、緩沖、減震、耐磨性能,適應場合普遍,傳遞轉矩20-35000.N.M,工作溫度-35-+80攝氏度。星型聯軸器聚氨脂彈性(xing)體(ti)由凸形(xing)爪(zhua)塊限制。
梅花形聯軸器以聚氨脂塑料為彈性元件與二半聯軸器主體緊密組合,主體以進口配方合金鋁為主。梅花型聯軸器中間聚(ju)氨脂塑料元件(jian)以獨(du)有配(pei)方配(pei)制,具有耐(nai)磨性(xing)高抗溫(wen)性(xing)好韌性(xing)強,與(yu)一(yi)般(ban)普通塑膠件(jian)質量穩定耐(nai)用. 梅(mei)花型體有六瓣(ban)和八瓣(ban),根據客戶要求定制. 固定方式有鍵槽.
爪式聯軸器結構簡單、無需潤滑、方便維修、便于檢查、免維護,可連續長期運行。高強度聚氨酯彈性元件耐磨耐油,承載能力大,使用壽命長,安全可靠。工作穩定可靠,具有良好的減振、緩沖和電氣絕緣性能。三爪聯軸器具有較大的軸(zhou)向(xiang)、徑向(xiang)和角向(xiang)補償能力。結構簡(jian)單,徑向(xiang)尺寸(cun)小,重(zhong)量輕,轉動慣量小,適(shi)用于中高速場合(he)。
The plum-shaped flexible coupling is composed of two semi-couplings with convex claws and a plum-shaped flexible non-metallic element whose hardness can be adjusted. By embedding the plum-shaped flexible element into the two semi-couplings to realize the connection, plum couplings has the characteristics of compensating the relative displacement of the two axes, reducing vibration and buffering, simple structure and easy maintenance without lubrication.



在工業傳動系統中,聯軸器作為連接兩軸、傳遞扭矩的關鍵部件,其性能直接影響整個設備運行的穩定性與高效性。加長節彈性膜片聯軸器憑借獨(du)特的(de)(de)結(jie)構(gou)設計與(yu)優異的(de)(de)傳動(dong)性能(neng),在需(xu)要(yao)長(chang)距離(li)(li)傳動(dong)或(huo)復雜安裝工況的(de)(de)場景中占據重要(yao)地位,成為眾多(duo)工業領域不可或(huo)缺(que)的(de)(de)核(he)心配件。這類聯軸(zhou)器通過(guo)中間加(jia)長(chang)節(jie)實現兩(liang)軸(zhou)的(de)(de)遠(yuan)距離(li)(li)動(dong)力傳遞,同時(shi)依靠彈(dan)性膜片(pian)的(de)(de)彈(dan)性變形補償軸(zhou)向(xiang)、徑(jing)向(xiang)和角向(xiang)偏差,兼顧了傳動(dong)精度與(yu)運(yun)行穩定(ding)性,其生產(chan)制造過(guo)程更是融合了材料科學、精密加(jia)工等(deng)多(duo)項技(ji)術要(yao)點(dian)。
加(jia)長節彈性膜片聯(lian)軸器的(de)核心優勢源(yuan)于其科(ke)學的(de)結(jie)構設(she)計。與(yu)普通聯(lian)軸器相比,加(jia)長節的(de)加(jia)入突破(po)了常規(gui)傳(chuan)動(dong)(dong)距(ju)離(li)(li)的(de)限制,使得在大型(xing)設(she)備或多機組聯(lian)動(dong)(dong)系統(tong)中,兩軸能(neng)夠在保持傳(chuan)動(dong)(dong)效率的(de)前(qian)提下實現遠距(ju)離(li)(li)連接。而作(zuo)為彈性元件的(de)金屬膜片,通常采用不銹鋼等高強度耐腐蝕材料制成(cheng),呈雙曲面形(xing)狀的(de)設(she)計使其在傳(chuan)遞扭(niu)矩時(shi)能(neng)夠產生均勻的(de)彈性變形(xing),有效吸收設(she)備運行過程中產生的(de)振(zhen)動(dong)(dong)與(yu)沖擊,降低傳(chuan)動(dong)(dong)系統(tong)的(de)噪音。這種結(jie)構無需潤滑、無磨損,從(cong)根本(ben)上減(jian)少了維護成(cheng)本(ben),尤(you)其適用于對振(zhen)動(dong)(dong)敏感或要求(qiu)免維護的(de)高精度傳(chuan)動(dong)(dong)場(chang)景。同時(shi),其緊湊的(de)結(jie)構設(she)計不僅體(ti)積小、重量輕,還(huan)能(neng)在空間受限的(de)安裝環境(jing)中靈活適配(pei),進一步拓展(zhan)了應(ying)用范圍。
對(dui)(dui)于(yu)生產廠(chang)家而言,加(jia)(jia)(jia)長節彈性膜(mo)片聯軸器的(de)(de)(de)制(zhi)造是對(dui)(dui)工(gong)(gong)(gong)(gong)(gong)藝(yi)精(jing)度(du)與(yu)質量控(kong)制(zhi)的(de)(de)(de)雙重考驗(yan)。生產流程通(tong)常(chang)從嚴(yan)格的(de)(de)(de)選材開始,根據不(bu)同的(de)(de)(de)應用(yong)工(gong)(gong)(gong)(gong)(gong)況需求(qiu),選用(yong)合(he)適強度(du)、韌性的(de)(de)(de)金(jin)屬材料,如碳鋼(gang)、不(bu)銹鋼(gang)等,原材料需經(jing)過嚴(yan)格的(de)(de)(de)質量檢測,確保(bao)(bao)力學(xue)性能符合(he)傳(chuan)動(dong)要求(qiu)。在加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)環節,針對(dui)(dui)不(bu)同材質和尺(chi)寸的(de)(de)(de)零(ling)件(jian)采用(yong)差異化(hua)工(gong)(gong)(gong)(gong)(gong)藝(yi),對(dui)(dui)于(yu)中小型(xing)鋁制(zhi)零(ling)件(jian),可(ke)(ke)通(tong)過車(che)銑(xian)復合(he)設備實(shi)現(xian)一次(ci)加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)成型(xing),配備自動(dong)送料系統保(bao)(bao)障加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)精(jing)度(du)與(yu)效率,精(jing)度(du)可(ke)(ke)控(kong)制(zhi)在較(jiao)小范圍(wei);而對(dui)(dui)于(yu)大直徑的(de)(de)(de)碳鋼(gang)、不(bu)銹鋼(gang)零(ling)件(jian),則(ze)(ze)采用(yong)數控(kong)車(che)床(chuang)與(yu)CNC加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)相(xiang)結合(he)的(de)(de)(de)分解工(gong)(gong)(gong)(gong)(gong)藝(yi),依次(ci)完成車(che)削、打孔、切槽等關鍵(jian)工(gong)(gong)(gong)(gong)(gong)序。其中,鍵(jian)槽作為(wei)常(chang)見(jian)的(de)(de)(de)安裝(zhuang)結構,標(biao)準(zhun)鍵(jian)槽采用(yong)拉(la)床(chuang)加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong),非標(biao)鍵(jian)槽則(ze)(ze)通(tong)過快走絲(si)切割機精(jing)準(zhun)成型(xing),確保(bao)(bao)安裝(zhuang)配合(he)精(jing)度(du)。
加工(gong)(gong)完成的(de)(de)(de)零部件(jian)還需經過(guo)嚴格的(de)(de)(de)表面處(chu)理與組裝流程(cheng)。表面拋光處(chu)理不(bu)僅提升產(chan)(chan)(chan)(chan)品(pin)外(wai)觀質感,更能增強(qiang)耐腐蝕性(xing)能,延長使用壽命(ming)。組裝過(guo)程(cheng)中(zhong),需嚴格控制各部件(jian)的(de)(de)(de)配合間隙與緊固力(li)矩,尤(you)其是膜片(pian)與半聯軸器(qi)、加長節的(de)(de)(de)連接部位(wei),采用專用彈性(xing)墊套設計可有效減(jian)小孔緣應力(li)集中(zhong),避免膜片(pian)撕裂損壞。組裝完成后,還需通過(guo)扭(niu)矩測(ce)(ce)試、偏差(cha)補償測(ce)(ce)試等多項性(xing)能檢測(ce)(ce),模擬實(shi)際運行工(gong)(gong)況驗證產(chan)(chan)(chan)(chan)品(pin)的(de)(de)(de)傳動穩定性(xing)與補償能力(li),確保每(mei)一件(jian)產(chan)(chan)(chan)(chan)品(pin)都能滿足工(gong)(gong)業(ye)應用的(de)(de)(de)嚴苛(ke)要求。此(ci)外(wai),廠家還會根據行業(ye)標準規范生產(chan)(chan)(chan)(chan)流程(cheng),從(cong)設計階段的(de)(de)(de)參(can)數校核到生產(chan)(chan)(chan)(chan)過(guo)程(cheng)的(de)(de)(de)工(gong)(gong)序管(guan)控,再到成品(pin)的(de)(de)(de)質量檢測(ce)(ce),形成一套完整的(de)(de)(de)質量保障體系,確保產(chan)(chan)(chan)(chan)品(pin)性(xing)能的(de)(de)(de)一致性(xing)與可靠性(xing)。
加長節彈性(xing)膜片(pian)聯(lian)軸器(qi)的(de)(de)應(ying)(ying)用(yong)場景覆蓋多個工(gong)業領域,在(zai)通用(yong)機(ji)械設(she)備(bei)中,如風機(ji)、水泵、造(zao)紙設(she)備(bei)、材料加工(gong)設(she)備(bei)等,能夠有效(xiao)補(bu)償因(yin)制(zhi)造(zao)安裝誤差或承載(zai)變形產生(sheng)的(de)(de)軸系(xi)偏差,保障(zhang)設(she)備(bei)的(de)(de)穩(wen)定運(yun)行(xing);在(zai)重型工(gong)業設(she)備(bei)領域,如壓縮機(ji)、發電(dian)(dian)機(ji)、鍋爐給水泵、渦輪驅動(dong)(dong)裝置等,其(qi)高(gao)(gao)扭矩傳遞能力(li)與耐(nai)(nai)高(gao)(gao)溫、耐(nai)(nai)腐蝕性(xing)能,使其(qi)能夠適應(ying)(ying)高(gao)(gao)速、高(gao)(gao)溫、重載(zai)的(de)(de)惡劣工(gong)況;在(zai)自動(dong)(dong)化生(sheng)產線(xian)與智能制(zhi)造(zao)系(xi)統中,該類聯(lian)軸器(qi)常用(yong)于連接伺(si)服電(dian)(dian)動(dong)(dong)機(ji)與進給軸,憑借高(gao)(gao)精度傳動(dong)(dong)與良(liang)好的(de)(de)減振(zhen)性(xing)能,助力(li)實現設(she)備(bei)的(de)(de)精確控制(zhi)與高(gao)(gao)效(xiao)運(yun)行(xing)。此外,在(zai)礦(kuang)山、冶金(jin)、化工(gong)等特殊行(xing)業的(de)(de)設(she)備(bei)中,加長節彈性(xing)膜片(pian)聯(lian)軸器(qi)也憑借優異的(de)(de)環境適應(ying)(ying)性(xing),成(cheng)為保障(zhang)傳動(dong)(dong)系(xi)統可靠運(yun)轉的(de)(de)關鍵(jian)部件。
在(zai)實際(ji)應用(yong)(yong)(yong)(yong)(yong)中,正確(que)的選(xuan)型與(yu)使(shi)用(yong)(yong)(yong)(yong)(yong)對(dui)于發揮加長節彈性膜(mo)片聯軸器的性能(neng)至關重要(yao)(yao)。用(yong)(yong)(yong)(yong)(yong)戶(hu)(hu)需(xu)根據傳動(dong)功率(lv)、轉(zhuan)速(su)、軸系偏差等工況參數(shu),結合(he)(he)安(an)裝空間與(yu)工作(zuo)環境(jing)要(yao)(yao)求,選(xuan)擇適配(pei)的產品(pin)(pin)(pin)規(gui)格。廠(chang)家通常(chang)會(hui)為用(yong)(yong)(yong)(yong)(yong)戶(hu)(hu)提供專業的選(xuan)型指(zhi)導,結合(he)(he)自身生產經(jing)驗與(yu)產品(pin)(pin)(pin)特(te)性,幫助用(yong)(yong)(yong)(yong)(yong)戶(hu)(hu)確(que)定(ding)(ding)合(he)(he)適的結構型式(shi)與(yu)尺(chi)寸參數(shu)。同(tong)時,廠(chang)家還會(hui)提供相(xiang)關的安(an)裝與(yu)維護建議(yi),如安(an)裝前需(xu)檢查(cha)零部件尺(chi)寸與(yu)外(wai)觀,確(que)保兩軸同(tong)軸度符(fu)合(he)(he)要(yao)(yao)求,緊固螺栓時按規(gui)定(ding)(ding)力矩分次擰緊;使(shi)用(yong)(yong)(yong)(yong)(yong)過程(cheng)中定(ding)(ding)期檢查(cha)膜(mo)片磨損、螺栓松動(dong)等情況,避免過載使(shi)用(yong)(yong)(yong)(yong)(yong),以延長產品(pin)(pin)(pin)使(shi)用(yong)(yong)(yong)(yong)(yong)壽命。這些(xie)配(pei)套服務不(bu)僅提升了產品(pin)(pin)(pin)的使(shi)用(yong)(yong)(yong)(yong)(yong)體驗,也進(jin)一步體現了生產廠(chang)家的專業能(neng)力與(yu)服務意識。



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