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萬向聯軸器-膜片聯軸器-齒式聯軸器-彈性聯軸器-Rokee
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RL系列金(jin)屬膜片聯軸器(qi)

首頁 > 聯軸器產品 > 榮基標準聯軸器 > RL系列金屬膜片聯軸器 > RLQF法蘭式快裝金屬膜片聯軸器

RLQF法蘭式快裝金屬膜片聯軸器

適用于鼓壓風機,透平壓縮機和(he)其他轉(zhuan)速較(jiao)高(gao)的(de)場(chang)合,轉(zhuan)速可(ke)至35000rpm。

法蘭式快裝膜片聯軸器,鼓壓風機膜片聯軸器,透平壓縮機膜片聯軸器
規格DDAD1/D2D3d1/d2max)d4L1/L2軸間距F標準/(min)L許用轉速(max)公稱轉矩瞬時轉矩(max)峰值轉矩
(mm)(mm)(mm)(mm)(mm)(mm)(mm)(mm)(mm)n max(r/min)T(N.m)Tmax(N.m)Tmax(N.m)
RLQF103-61241039062605665460/1202603800098025002000
RLQF125-614612510576705875460/12027235000150053004000
RLQF145-6168145127.585857590460/12029030000200065004800
RLQF158-61881581509410085105460/1303402750038001500010900
RLQF175-621017518010812099125460/1604002450065002500018500
RLQF205-6235205202.5127135117140460/1604302350098002750021100
RLQF235-6270235232.5151155140165460/19052521000135004350033800
RLQF255-6298255255164170150180460/19554518500195006500049600
RLQF280-6320280277.5182185167195460/20059016000265008535064100
RLQF300-6350300307.5202205182215460/21062014850320009150068700
RLQF320-6382320337.5219225200235460/250710135004320012800097000
RLQF370-6425370367.5230245196255500/2707801250070000185000142000
RLQF400-6455402405243270193290500/3058851100098000282000212000
RLQF435-6490435442.5295295264315500/30592510000125000315000237000
RLQF465-6540465442.5325295295345550/33010008500145000391500355000
RLQF540-6600540532.5352355328375550/33010707350200000525000396000
規格質點G角向偏差軸向偏差(max)S中間質量(米)中間轉動慣量中間扭轉剛度聯軸器質量扭轉剛度轉動慣量擰緊力矩角向剛度軸向力
(mm)(±△o)(Max±△mm)(mm)10-3kg/mmJs10-6(Kg.m2/mm)Ct-106(Nm.mm/rad)(Kg)Ct-106(N.m/rad)Js10-6(Kg.m2/mm)F' (N.m)N.m/degN
RLQF103-652.410.35°0.9*293.83257.64758198.7985
RLQF125-661.4851*2125.35.0451.312.8151138200.61160
RLQF145-670.61*2148.821414319.5150318114.51040
RLQF158-680.021.25*216102020328217578221.11640
RLQF175-696.61.25*21711.53131442.54721298286.22490
RLQF205-6103.51.75*217155657156.547820315256.42950
RLQF235-6120.21.75*2212010510668989448315240.64270
RLQF255-61321.8*221231461489112.5150267145566.95020
RLQF280-6142.71.8*22230.12322361138151711545552.96700
RLQF300-6149.12*222333013089173.21562160.645485.96440
RLQF320-6164.32*227444904989247262225845616.68230
RLQF370-6185.52.25*23257.577178603374242466.745181812550
RLQF400-6207.23*23575.51129115094059109732945169117750
RLQF435-6212.53.25*23780150416140515.5154501001045194017380
RLQF485-6245.23.75*2401052570261836902038018490100217222460
RLQF540-6262.44*2421334290436829032335029500100202723260

規格DDAD1/D2D3d1/d2max)d4L1/L2軸間距F標準/(min)L許用轉速(max)公稱轉矩瞬時轉矩(max)峰值轉矩
(mm)(mm)(mm)(mm)(mm)(mm)(mm)(mm)(mm)n max(r/min)T(N.m)Tmax(N.m)Tmax(N.m)
RLQF158-81881581479410082105460/1303401220075002000015500
RLQF175-821017516810811597120460/1604001000098002920026300
RLQF205-8235207191135130123135460/2505209500112503937531400
RLQF235-8280240228152155138165460/2706008000275008250065800
RLQF255-8300258257164175149185460/3056757500315009450083500
RLQF300-8345302286198195184205460/30571565004250012750097700
RLQF345-8402346338234230217240500/250730550062000186000145000
RLQF370-8425372360248245228255500/270780520098000264500202000
RLQF400-8453402397257270232290500/3058854750135000364500302000
RLQF435-8490435426293290270310500/3059254400170000459000336000
RLQF465-8540465463327315300335550/33010003900215000580500505000
RLQF540-8600540515375350344370550/33010703500278000750600564000
RLQF610-8665610575420390385410600/38512053200400000105000812000
規格質點G角向偏差軸向偏差(max)S中間質量(米)中間轉動慣量中間扭轉剛度聯軸器質量扭轉剛度轉動慣量擰緊力矩角向剛度軸向力
(mm)(±△o)(Max±△mm)(mm)10-3kg/mmJs10-6(Kg.m2/mm)Ct-106(Nm.mm/rad)(Kg)Ct-106(N.m/rad)Js10-6(Kg.m2/mm)F' (N.m)N.m/degN
RLQF158-887.80.25°0.6*21612202032935111089642660
RLQF175-894.50.9*217133131442.562022010152003870
RLQF205-8103.81.1*21719.1808115890443812.5849.63850
RLQF235-8121.51.1*22125.113213449817858652816657060
RLQF255-8133.41.4*221291781810125.5306995031.518798710
RLQF300-8151.51.7*222333013069174390915974514218500
RLQF345-8174.42*22442.560261332755365348463231110200
RLQF370-8187.42.1*22759833848533290434677100419417150
RLQF400-8207.22.2*23275.5112911509435.21230013500140931923550
RLQF435-8212.52.4*235801504161405541545018780180640124510
RLQF485-8245.22.6*2371052570261837422038030280224726529250
RLQF540-8262.42.75*2401334290436829562335047500280844130740
RLQF610-8302.13.4*242169687070033132537320813004001034042450

規格DDAD1/D2D3d1/d2max)d4L1/L2軸間距F標準/(min)L許用轉速(max)公稱轉矩瞬時轉矩(max)峰值轉矩
(mm)(mm)(mm)(mm)(mm)(mm)(mm)(mm)(mm)n max(r/min)T(N.m)Tmax(N.m)Tmax(N.m)
RLQF205-10235207191135130119135460/25052018500200005400040400
RLQF235-10280240228152155132165460/270600155003550011350085000
RLQF255-10300258257164175140185460/3056751450050000145000108000
RLQF300-10345302286198195176205460/3057151250063000165000126000
RLQF345-10402346338234230217240500/2507301100078500245000186000
RLQF370-10425372360248245228255500/27078010000124500348500260000
RLQF400-10453402397257270232290500/3058859500158500518000389+000
RLQF435-10490435426293290270310500/3059258700178000575000433000
RLQF485-10550485463327315300335550/33010007500245000860000649000
RLQF540-10600540515374350344370550/33010706850350000965000726000
RLQF610-10665610576410390386410600/3851205600055500014500001086000
規格質點G角向偏差軸向偏差(max)S中間質量(米)中間轉動慣量中間扭轉剛度聯軸器質量扭轉剛度轉動慣量擰緊力矩角向剛度軸向力
(mm)(±△o)(Max±△mm)(mm)10-3kg/mmJs10-6(Kg.m2/mm)Ct-106(Nm.mm/rad)(Kg)Ct-106(N.m/rad)Js10-6(Kg.m2/mm)F' (N.m)N.m/degN
RLQF205-10116.40.2°0.8*22125100811581450380866825910
RLQF235-10121.50.85*22335175134495266087015116299350
RLQF255-10133.40.95*22345261134412839301440151408212710
RLQF300-10151.51.15*226484451810175.55405254045867412910
RLQF345-10174.41.4*231516023069278.57921599045776814000
RLQF370-10187.41.5*233598336133336114508050451448021290
RLQF400-10207.21.505*23575107784854451554012390453381026770
RLQF435-10212.52*23578.51510115095591995018850452187029530
RLQF485-10245.22.15*238104.5257016140748.52938530500452437035960
RLQF540-10262.42.3*24013342852618396039425479501002701041260
RLQF610-10302.12.8*246170-43682132859450815601003300057480
  • RLQF系列是RLQA系列的(de)衍生設計產品(pin),具有RLQA基本(ben)特點和(he)性能(neng),適用于(yu)各(ge)種中大(da)型(xing)泵,各(ge)類鼓風(feng)機(ji)和(he)透平壓縮機(ji)組等。

  • 此(ci)型號(hao)產(chan)品采(cai)用(yong)法(fa)蘭連接,可以包容更(geng)多的(de)驅(qu)(qu)動和被動軸徑,例(li)如發(fa)電機組(zu)和電機驅(qu)(qu)動系統。

  • 特(te)別(bie)適用于(yu)采用法蘭連接的大型燃(ran)氣輪機和蒸汽(qi)輪機組。

  • 設(she)計有(you)軸(zhou)向(xiang)安(an)裝墊片,可以很方便地調整軸(zhou)向(xiang)安(an)裝長度。

  • 軸套安裝(zhuang)長度L1/L2為標準推薦長度,請盡量優先考量,若需特殊(shu)長度也可另行設計。

  • 孔(kong)徑(jing),軸套外徑(jing),軸頭距(ju)離都可(ke)根(gen)據(ju)需(xu)要另(ling)行設定。

  • 為(wei)保證優異的性能(neng),撓性膜片組不得擅自(zi)廠(chang)外分解裝配(pei)。

法蘭式快裝金屬膜片聯軸器作為(wei)工(gong)(gong)業(ye)傳動(dong)系統(tong)中的關鍵部件,憑(ping)借(jie)獨特的結構設計與可靠的傳動(dong)性(xing)能,在各類高精度、高轉速工(gong)(gong)況中占據重(zhong)(zhong)要(yao)地位。其核心設計兼顧(gu)了連接的穩定性(xing)與安(an)裝(zhuang)的便捷性(xing),同時(shi)依(yi)托(tuo)金屬膜(mo)片(pian)的彈性(xing)特性(xing),實(shi)現動(dong)力(li)傳遞與偏差補(bu)償的雙重(zhong)(zhong)功(gong)能,適配多(duo)種復雜(za)工(gong)(gong)業(ye)場景的傳動(dong)需求。

從結(jie)(jie)構組成(cheng)(cheng)來看,該類聯軸器主要(yao)由兩(liang)個法蘭半(ban)聯軸器、金屬(shu)膜(mo)片組、連接(jie)螺栓(shuan)(shuan)及配套(tao)附件構成(cheng)(cheng)。法蘭式設(she)(she)計(ji)使兩(liang)端連接(jie)更(geng)貼(tie)合(he)設(she)(she)備軸端結(jie)(jie)構,通過(guo)螺栓(shuan)(shuan)組與(yu)設(she)(she)備法蘭精(jing)準對(dui)接(jie),確(que)保傳(chuan)動過(guo)程中(zhong)的(de)同(tong)軸度與(yu)穩定性。金屬(shu)膜(mo)片組通常采(cai)用多層(ceng)奧氏體不銹鋼疊加制成(cheng)(cheng),這種材料兼具(ju)高強(qiang)度與(yu)良(liang)好的(de)彈性變(bian)形(xing)能力,既能承受額定扭矩的(de)傳(chuan)遞(di),又能通過(guo)自身微(wei)小變(bian)形(xing)補(bu)償(chang)軸系間(jian)(jian)的(de)安裝誤差(cha)與(yu)工作(zuo)位(wei)移。快裝特性則通過(guo)優化螺栓(shuan)(shuan)布(bu)局與(yu)定位(wei)結(jie)(jie)構實(shi)現,無需復(fu)雜的(de)輔助工具(ju),可快速完成(cheng)(cheng)拆(chai)裝作(zuo)業,大幅縮短設(she)(she)備檢修與(yu)維護的(de)時間(jian)(jian)成(cheng)(cheng)本。

其(qi)工作原(yuan)理(li)基于金屬膜(mo)(mo)片(pian)的(de)彈(dan)性(xing)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong),當主(zhu)動(dong)(dong)(dong)(dong)軸(zhou)(zhou)旋轉時,扭矩通過主(zhu)動(dong)(dong)(dong)(dong)端法蘭(lan)傳(chuan)(chuan)(chuan)遞(di)至(zhi)膜(mo)(mo)片(pian)組,膜(mo)(mo)片(pian)憑借自(zi)身剛性(xing)帶動(dong)(dong)(dong)(dong)從動(dong)(dong)(dong)(dong)端法蘭(lan)同步轉動(dong)(dong)(dong)(dong),實現(xian)動(dong)(dong)(dong)(dong)力的(de)無間隙傳(chuan)(chuan)(chuan)遞(di)。與傳(chuan)(chuan)(chuan)統傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)部件(jian)相比(bi),金屬膜(mo)(mo)片(pian)的(de)全金屬結構避免了(le)彈(dan)性(xing)元件(jian)老化、磨損等問題,同時無需額外(wai)潤滑,減少了(le)維護環(huan)節與環(huan)境(jing)污(wu)染物的(de)產生(sheng)。在運(yun)行(xing)過程(cheng)中(zhong),針(zhen)對(dui)設備(bei)(bei)運(yun)行(xing)時因溫度變化、負載波(bo)動(dong)(dong)(dong)(dong)產生(sheng)的(de)軸(zhou)(zhou)向、徑(jing)向及(ji)角向偏差,膜(mo)(mo)片(pian)組可通過彈(dan)性(xing)變形進行(xing)自(zi)適應補償,有效降低偏差對(dui)軸(zhou)(zhou)系、軸(zhou)(zhou)承及(ji)其(qi)他傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)部件(jian)的(de)沖(chong)擊,延長整體(ti)設備(bei)(bei)的(de)使用壽(shou)命。

該類聯軸器的(de)性(xing)能(neng)優(you)勢在(zai)多類工況中得到充分體現。其(qi)(qi)一,傳(chuan)動(dong)(dong)(dong)精度(du)(du)出色,金(jin)屬膜片(pian)的(de)高(gao)(gao)剛(gang)性(xing)的(de)確保(bao)傳(chuan)動(dong)(dong)(dong)過程中無彈性(xing)滑動(dong)(dong)(dong)與(yu)間(jian)隙,扭矩傳(chuan)遞精準,適(shi)(shi)(shi)配伺服系(xi)統、精密機床等對定位(wei)精度(du)(du)與(yu)響應速(su)度(du)(du)要求較高(gao)(gao)的(de)設備(bei)。其(qi)(qi)二,適(shi)(shi)(shi)應轉速(su)范(fan)圍廣,優(you)化的(de)動(dong)(dong)(dong)平(ping)衡設計與(yu)輕量(liang)化結(jie)構使其(qi)(qi)可適(shi)(shi)(shi)配高(gao)(gao)速(su)運(yun)(yun)轉場景,部分型號(hao)能(neng)滿足數(shu)萬轉每(mei)分鐘的(de)運(yun)(yun)行需(xu)求,且振動(dong)(dong)(dong)幅度(du)(du)小,運(yun)(yun)行平(ping)穩(wen)。其(qi)(qi)三,環境適(shi)(shi)(shi)應性(xing)強,不銹鋼(gang)膜片(pian)具備(bei)耐高(gao)(gao)溫、抗腐蝕(shi)(shi)特性(xing),可在(zai)溫度(du)(du)波動(dong)(dong)(dong)較大、存在(zai)腐蝕(shi)(shi)性(xing)介質的(de)惡劣環境中長期穩(wen)定工作(zuo),無需(xu)頻繁更(geng)換部件。其(qi)(qi)四,運(yun)(yun)行成本較低,全金(jin)屬結(jie)構抗疲勞(lao)性(xing)能(neng)優(you)異,使用(yong)壽命(ming)長,且免(mian)潤滑設計減少(shao)了(le)潤滑油消耗(hao)與(yu)維護(hu)人力(li)投入,長期運(yun)(yun)行經(jing)濟性(xing)顯著。

在(zai)實際應用場景中,法(fa)蘭式快裝金屬膜片聯軸(zhou)器(qi)的(de)(de)(de)適配(pei)范圍涵蓋多(duo)個(ge)工業領(ling)域。在(zai)精密制造領(ling)域,常用于數控車(che)床(chuang)、加(jia)工中心、半(ban)導體檢測設備等,確保主軸(zhou)與伺服電機(ji)(ji)之間的(de)(de)(de)高精度動(dong)(dong)力傳(chuan)遞(di),保障加(jia)工件的(de)(de)(de)尺寸精度與表面(mian)質量。在(zai)能源與重型機(ji)(ji)械領(ling)域,可適配(pei)鼓壓(ya)風機(ji)(ji)、透平(ping)壓(ya)縮(suo)機(ji)(ji)、泵組(zu)等設備,補償(chang)高溫運(yun)行狀態下的(de)(de)(de)軸(zhou)系變形,同(tong)時承受較大扭矩傳(chuan)遞(di)需求。在(zai)工業自動(dong)(dong)化(hua)領(ling)域,廣泛應用于機(ji)(ji)器(qi)人伺服關節、自動(dong)(dong)化(hua)產線(xian)驅動(dong)(dong)機(ji)(ji)構,憑借(jie)快裝特性(xing)(xing)便于設備調試與維護,依托無間隙傳(chuan)動(dong)(dong)確保動(dong)(dong)作指(zhi)令的(de)(de)(de)精準執行。此外,在(zai)航(hang)(hang)空航(hang)(hang)天實驗設備、醫療器(qi)械等對傳(chuan)動(dong)(dong)穩定性(xing)(xing)與可靠性(xing)(xing)要求嚴苛的(de)(de)(de)場景中,也(ye)能發揮出優良的(de)(de)(de)性(xing)(xing)能表現。

正(zheng)確(que)的(de)安(an)裝與(yu)維護(hu)是保(bao)障法(fa)蘭式快裝金屬膜(mo)片聯(lian)軸器穩定(ding)運(yun)行的(de)關鍵。安(an)裝前需(xu)檢(jian)查(cha)軸孔與(yu)法(fa)蘭表面(mian)是否存在(zai)劃痕(hen)、毛刺,必(bi)要時進行打磨處理(li),確(que)保(bao)貼(tie)合面(mian)潔凈光滑。安(an)裝過程中,需(xu)通過對(dui)角(jiao)線十(shi)字交(jiao)叉法(fa)分多次均(jun)勻擰緊螺栓(shuan),控制法(fa)蘭面(mian)間隙誤差在(zai)合理(li)范圍,避(bi)免局部受力不(bu)均(jun)導(dao)致膜(mo)片變(bian)(bian)形(xing)。對(dui)于(yu)經(jing)過動平衡處理(li)的(de)聯(lian)軸器,需(xu)按對(dui)正(zheng)標記安(an)裝,確(que)保(bao)運(yun)轉(zhuan)穩定(ding)性。日常(chang)運(yun)行中,建議在(zai)設備工(gong)作初期(qi)及(ji)定(ding)期(qi)檢(jian)修(xiu)時,檢(jian)查(cha)螺栓(shuan)松緊度與(yu)膜(mo)片狀態,若發現(xian)(xian)膜(mo)片出現(xian)(xian)裂紋、變(bian)(bian)形(xing)等異常(chang),需(xu)及(ji)時更換,避(bi)免因部件失效影響整體傳動系(xi)統安(an)全。

相較于其他類型聯軸器,法蘭式快裝金屬膜片聯軸器在高精度、高轉速工況中展現出獨特優勢。與齒式聯軸器相比(bi),其(qi)無需潤滑、維(wei)護簡(jian)便,且附(fu)加彎矩(ju)小,運行(xing)噪(zao)音更(geng)低;與(yu)彈性體(ti)聯(lian)(lian)軸(zhou)器相比(bi),耐高溫性能(neng)(neng)更(geng)優,使用壽(shou)命(ming)更(geng)長,更(geng)適合(he)嚴苛工(gong)況。隨著(zhu)工(gong)業(ye)自動化與(yu)精密制(zhi)造技術的發展,對傳(chuan)(chuan)動部(bu)件的精度、效(xiao)率與(yu)可靠性要求不斷提(ti)升,法蘭式快裝金屬(shu)膜(mo)片聯(lian)(lian)軸(zhou)器憑借其(qi)綜合(he)性能(neng)(neng)優勢,在各類(lei)工(gong)業(ye)設備(bei)中的應用場景將持續拓展,成為推動傳(chuan)(chuan)動系統升級優化的重要部(bu)件。

標簽:
法蘭式快裝膜片聯軸器,鼓壓風機膜片聯軸器,透平壓縮機膜片聯軸器

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