ROD鼓形齒式聯軸器是Rokee獨立開發的核心技術傳動產品之一并且在國家建立和報備了企業技術標準，結合了日本，德國等先進國家的鼓型齒聯軸器標準技術，優化(hua)了(le)(le)很多細部尺(chi)寸鏈，采(cai)用(yong)了(le)(le)大壓力角齒形設計，軸孔采(cai)用(yong)短軸設計，縮小了(le)(le)長(chang)徑比(bi)，結構更加(jia)緊(jin)湊(cou)，轉速性能優異(yi)。相(xiang)近型(xing)號的螺栓采(cai)用(yong)標準統一(yi)化(hua)，零部件通(tong)用(yong)性好(hao)。

與國家標準齒式聯軸器相比能夠傳遞更大(da)的扭矩，質量相對大(da)幅度減輕，轉(zhuan)動慣量小(xiao)，符(fu)合(he)歐(ou)洲防(fang)爆要(yao)求(qiu)，各種綜合(he)性能大(da)大(da)超前。為了(le)更好的傳動性能，我們強烈推(tui)薦您(nin)選用。

鼓型齒式聯軸器是一種特別設計的先進齒式聯軸器，其外齒制成球面，球面的中心在齒輪的軸線上，齒側的間隙比一般產品稍大，鼓形齒聯軸器可以傳遞較(jiao)(jiao)大(da)(da)的扭矩和允許較(jiao)(jiao)大(da)(da)的角位移，性能優(you)異且(qie)壽命(ming)更加長久(jiu)。

As the gear type flexible coupling, it can be applied into various general drive sites. Due to the special hook face drum gear design, in the definitive deviation scope, it can effectively avoid the edge stress concentration at tooth meshing, so it has outstanding radial and angular centering capacity. Moreover, it can ensure long service life. ROD series drum gear coupling is one of Rokee’s core technical products. It has compact and reasonable structure, light weight, small hole-position fitting draw ratio, large pressure angle design, accurate centering and excellent speed performance. The bolt design has been standardized in series, the universality of parts is good and its service life far exceeds the one of domestic products.

The gear sleeve at both sides is in the structure of locating ring and uniform parts are used. In addition, the sealing is excellent and easy. Curved-tooth Gear Couplings are applied with larger pressure angle design. The product design is more reasonable and quality is reliable. The gear backlash is reasonable. All ROD series drum type gear couplings are designed in optimization, the structure is more compact and the proportion of hole diameter and length is more coordinated and reliable. Light weight and small rotational inertia. It’s made of high-quality alloy forged steel. It’s very applicable to the sites with anti-explosion requirements. The bolt size of adjacent models is the same and the installation is more convenient. Gear Coupling parts of same model can be exchanged for installation.

在重型機械傳動系統中，鼓形齒式聯軸器是連接電機、減速機與工作機的核心部件，其制造精度與品質穩定性直接影響整套設備的運行效率、承載能力及使用壽命，廣泛服務于冶金、礦山、起重運輸、工程機械等多個工業領域，成為工業生產中不可或缺的關鍵傳動配件。作為專注于鼓形齒式聯軸器生產(chan)(chan)的廠家(jia)，需兼顧(gu)結構設計的科(ke)學(xue)性(xing)、材料選用的合理(li)性(xing)與加工工藝的嚴(yan)謹性(xing)，才能打造出適配(pei)各(ge)類復雜工況的優質(zhi)產(chan)(chan)品。

鼓形齒式聯軸器的(de)(de)核心優(you)勢源(yuan)于其獨特的(de)(de)結構設計，與普通直齒(chi)(chi)聯軸器相比，其外(wai)齒(chi)(chi)制(zhi)成球面，球面中心與齒(chi)(chi)輪(lun)軸線重合，且齒(chi)(chi)側間隙略(lve)大于常規產品，這種設計使其具備優(you)異的(de)(de)軸線偏(pian)差補(bu)償(chang)能力(li)，可同(tong)時補(bu)償(chang)軸向、徑向及角向偏(pian)差，有效緩解設備運(yun)行過程中因安裝誤(wu)差、振(zhen)動(dong)(dong)或部(bu)件變形帶來的(de)(de)傳動(dong)(dong)應力(li)，避(bi)免齒(chi)(chi)面過度(du)磨損，保障傳動(dong)(dong)過程的(de)(de)平穩性。同(tong)時，合理的(de)(de)齒(chi)(chi)形設計能增(zeng)大齒(chi)(chi)面接觸(chu)面積(ji)，提升承載轉矩的(de)(de)能力(li)，適(shi)配大功率傳動(dong)(dong)場景，且能延長產品使用壽命，減少(shao)設備維護頻次與成本。

制造環(huan)節的(de)(de)每一(yi)步管控(kong)，都是(shi)決(jue)定(ding)鼓(gu)形齒(chi)(chi)式聯軸器品(pin)質的(de)(de)關(guan)鍵。材料選用(yong)(yong)作(zuo)為基(ji)礎環(huan)節，需(xu)(xu)結(jie)合不(bu)(bu)同工(gong)(gong)況(kuang)的(de)(de)使用(yong)(yong)需(xu)(xu)求，搭(da)配(pei)適配(pei)的(de)(de)優(you)質材料。外齒(chi)(chi)軸套多(duo)選用(yong)(yong)45鋼或(huo)(huo)力學性能(neng)更優(you)的(de)(de)合金鋼，內齒(chi)(chi)圈則根據(ju)耐(nai)受(shou)強(qiang)(qiang)度、腐蝕環(huan)境等(deng)需(xu)(xu)求，選用(yong)(yong)合金結(jie)構鋼或(huo)(huo)專用(yong)(yong)工(gong)(gong)程材料，制動輪等(deng)特殊(shu)部件則采(cai)用(yong)(yong)抗拉強(qiang)(qiang)度與沖擊韌性俱佳的(de)(de)材料，確(que)保各(ge)部件能(neng)承(cheng)受(shou)復雜工(gong)(gong)況(kuang)下的(de)(de)扭矩(ju)與沖擊載荷。材料進場后，需(xu)(xu)經過嚴格(ge)的(de)(de)性能(neng)檢測，剔除不(bu)(bu)合格(ge)原料，從源頭規避(bi)品(pin)質隱患。

熱(re)(re)(re)處理工(gong)藝是提升聯軸器性(xing)(xing)能(neng)的(de)核心工(gong)序，直(zhi)接影響部(bu)(bu)件(jian)的(de)硬度、耐(nai)磨性(xing)(xing)與(yu)抗沖擊性(xing)(xing)。廠家會根據材料(liao)特性(xing)(xing)與(yu)產品用途，制(zhi)定精準(zhun)(zhun)的(de)熱(re)(re)(re)處理方案，包(bao)括調質處理、滲碳淬火等工(gong)藝，部(bu)(bu)分高端產品還會采用梯度熱(re)(re)(re)處理工(gong)藝，使齒部(bu)(bu)具備高耐(nai)磨性(xing)(xing)的(de)同時，保障芯(xin)部(bu)(bu)的(de)韌(ren)(ren)性(xing)(xing)，避免齒部(bu)(bu)易(yi)斷裂(lie)、磨損過快(kuai)等問題。以常用的(de)合(he)金鋼(gang)為(wei)例，需嚴格控制(zhi)調質后的(de)硬度范圍，精準(zhun)(zhun)把(ba)控滲碳層深度偏差(cha)，確保沖擊韌(ren)(ren)性(xing)(xing)符(fu)合(he)使用標準(zhun)(zhun)，讓部(bu)(bu)件(jian)既能(neng)承受重載，又能(neng)適應(ying)頻繁啟(qi)停的(de)工(gong)況。

加(jia)工(gong)精(jing)度(du)的(de)把控(kong)是制(zhi)造環節的(de)重中之重，直接(jie)關系到聯(lian)軸器的(de)傳動(dong)效率與(yu)適配(pei)性。內(nei)齒(chi)(chi)圈需經過毛坯鍛(duan)造、調質處(chu)理、粗(cu)(cu)加(jia)工(gong)、半精(jing)加(jia)工(gong)、齒(chi)(chi)面(mian)精(jing)加(jia)工(gong)等(deng)多道(dao)工(gong)序，內(nei)徑公(gong)差、齒(chi)(chi)距(ju)累積誤差、齒(chi)(chi)向誤差均(jun)需嚴格(ge)遵循國家標準(zhun)(zhun)，采用專(zhuan)用數(shu)控(kong)加(jia)工(gong)設備，通過精(jing)準(zhun)(zhun)編程控(kong)制(zhi)刀具軌跡，確保鼓形度(du)偏差、齒(chi)(chi)面(mian)粗(cu)(cu)糙度(du)符合規(gui)范，保障齒(chi)(chi)面(mian)嚙合的(de)精(jing)準(zhun)(zhun)度(du)。軸孔配(pei)合、鍵槽對稱度(du)等(deng)形位公(gong)差也需嚴格(ge)把控(kong)，采用合理的(de)配(pei)合方式(shi)，提升配(pei)合面(mian)接(jie)觸面(mian)積，確保連接(jie)的(de)可靠性。

裝配(pei)(pei)與成品(pin)(pin)檢驗環節是品(pin)(pin)質管控(kong)的(de)一道(dao)防線。裝配(pei)(pei)過(guo)(guo)程中，需精(jing)準控(kong)制內齒圈與外齒軸套的(de)配(pei)(pei)合(he)間隙，必要時采(cai)用(yong)熱裝工藝提升(sheng)貼合(he)度，螺栓緊固需按對(dui)應扭矩(ju)值操作(zuo)，避免松動影(ying)響傳動穩定性；同時搭配(pei)(pei)專用(yong)潤滑系統(tong)與密封件，減少(shao)齒面摩(mo)擦磨損，防止(zhi)潤滑劑泄(xie)漏及灰塵、雜質進入內部。成品(pin)(pin)檢驗需覆(fu)蓋尺寸精(jing)度、裝配(pei)(pei)靈活性、傳動效率等多項指標(biao)，通過(guo)(guo)專業檢測設(she)備排查隱(yin)患，確保每一批產品(pin)(pin)都能滿足工業生產的(de)使用(yong)要求。

隨著制(zhi)(zhi)造(zao)(zao)業(ye)(ye)向高(gao)速、重載(zai)、高(gao)可(ke)靠性方向發(fa)(fa)展，鼓(gu)形齒(chi)式聯軸器的(de)(de)(de)應(ying)用場(chang)景不(bu)斷拓展，對產(chan)品品質與適配性的(de)(de)(de)要求也持(chi)續(xu)提(ti)(ti)升。制(zhi)(zhi)造(zao)(zao)廠家需(xu)(xu)緊跟行(xing)業(ye)(ye)發(fa)(fa)展趨勢(shi)，優化結(jie)(jie)構設(she)計，完善生產(chan)工(gong)藝，加強(qiang)全(quan)流程品質管控，結(jie)(jie)合不(bu)同行(xing)業(ye)(ye)的(de)(de)(de)工(gong)況特點，打造(zao)(zao)定(ding)(ding)制(zhi)(zhi)化產(chan)品，適配軋鋼(gang)機(ji)(ji)(ji)、球磨(mo)機(ji)(ji)(ji)、礦井提(ti)(ti)升機(ji)(ji)(ji)、海上(shang)石(shi)油(you)鉆機(ji)(ji)(ji)等各(ge)類設(she)備的(de)(de)(de)傳(chuan)動需(xu)(xu)求。同時，廠家需(xu)(xu)注重技術(shu)研發(fa)(fa)與創(chuang)新，借鑒先進制(zhi)(zhi)造(zao)(zao)經驗(yan)，提(ti)(ti)升產(chan)品的(de)(de)(de)性能穩定(ding)(ding)性與使用壽(shou)命，為工(gong)業(ye)(ye)生產(chan)的(de)(de)(de)高(gao)效、穩定(ding)(ding)運(yun)行(xing)提(ti)(ti)供可(ke)靠的(de)(de)(de)傳(chuan)動支撐(cheng)，推動重型機(ji)(ji)(ji)械傳(chuan)動領域的(de)(de)(de)持(chi)續(xu)升級。