WGC型鼓形齒式聯軸器基礎參數

WGC鼓形齒式聯軸器是一種專為垂直傳動場合設計的聯軸器，WGC鼓形齒聯軸器主(zhu)要由齒數(shu)相(xiang)同的內(nei)(nei)齒圈和帶外(wai)齒的凸緣半聯軸(zhou)器(qi)等零(ling)件(jian)組(zu)成。其外(wai)齒采(cai)用鼓(gu)形齒設計(ji)，即將外(wai)齒制成球面，球面中心(xin)在齒輪(lun)軸(zhou)線(xian)上，齒側間(jian)隙(xi)較(jiao)一般齒輪(lun)大。這種設計(ji)使得聯軸(zhou)器(qi)在工(gong)作(zuo)時(shi)，兩軸(zhou)產生相(xiang)對角位移時(shi)，內(nei)(nei)外(wai)齒的齒面能夠周期(qi)性(xing)作(zuo)軸(zhou)向相(xiang)對滑動，從(cong)而(er)允許(xu)較(jiao)大的角位移，并能補償兩聯接軸(zhou)因軸(zhou)線(xian)不重合引起的角誤差、軸(zhou)向和徑向安裝誤差。

WGC鼓型(xing)(xing)齒(chi)式聯軸(zhou)(zhou)器適用于一(yi)些(xie)垂直布置的(de)傳(chuan)動(dong)(dong)系統，如冶金機械(xie)、重型(xing)(xing)機械(xie)等。其(qi)結(jie)構緊(jin)湊、回轉半(ban)徑(jing)小、承(cheng)載能力大(da)(da)，在相同(tong)的(de)內齒(chi)套外徑(jing)和(he)聯軸(zhou)(zhou)器外徑(jing)下，承(cheng)載能力平均比直齒(chi)式聯軸(zhou)(zhou)器提高15%~20%。同(tong)時(shi)，其(qi)傳(chuan)動(dong)(dong)效率高，可達(da)99.7%，噪(zao)聲相對(dui)較低，維(wei)修周期長(chang)。根據密(mi)封端(duan)蓋(gai)的(de)不同(tong)，WGC鼓形(xing)齒(chi)式聯軸(zhou)(zhou)器還可分(fen)為I型(xing)(xing)和(he)II型(xing)(xing)。I型(xing)(xing)密(mi)封端(duan)蓋(gai)為分(fen)離型(xing)(xing)，齒(chi)間距較大(da)(da)，允許較大(da)(da)的(de)徑(jing)向位(wei)移(yi)；II型(xing)(xing)密(mi)封端(duan)蓋(gai)為整體型(xing)(xing)，齒(chi)間距小，結(jie)構緊(jin)湊，轉動(dong)(dong)慣量小。

WGC鼓(gu)形齒式(shi)聯(lian)軸器(qi)雖然具有諸多優點，但并不(bu)(bu)能緩沖、減(jian)振，因(yin)此不(bu)(bu)適用(yong)于(yu)高(gao)速(su)、高(gao)精度的(de)(de)軸系傳動。在起動頻(pin)繁、正(zheng)反轉多變的(de)(de)工況下，也不(bu)(bu)宜采用(yong)WGC鼓(gu)形齒式(shi)聯(lian)軸器(qi)。此外，WGC聯(lian)軸器(qi)需要潤滑和(he)密封(feng)，且價格相對較貴(gui)，在選擇和(he)使用(yong)時需綜合考慮成本效(xiao)益。

垂(chui)(chui)直安(an)裝鼓(gu)形齒(chi)(chi)(chi)(chi)(chi)(chi)式(shi)聯(lian)(lian)(lian)軸(zhou)(zhou)(zhou)器(qi)(qi)(qi)(qi)是專門為(wei)(wei)(wei)垂(chui)(chui)直布(bu)置的(de)兩(liang)(liang)同軸(zhou)(zhou)(zhou)線傳(chuan)動(dong)(dong)(dong)軸(zhou)(zhou)(zhou)系(xi)設(she)(she)計(ji)的(de)剛撓(nao)性聯(lian)(lian)(lian)接部(bu)(bu)件，其結(jie)構(gou)(gou)經過(guo)針對性優化，能夠(gou)適配縱向(xiang)垂(chui)(chui)直傳(chuan)動(dong)(dong)(dong)的(de)特殊場景，區別于(yu)(yu)普通(tong)橫向(xiang)連接的(de)鼓(gu)齒(chi)(chi)(chi)(chi)(chi)(chi)聯(lian)(lian)(lian)軸(zhou)(zhou)(zhou)器(qi)(qi)(qi)(qi)，在各類(lei)(lei)工業設(she)(she)備的(de)垂(chui)(chui)直動(dong)(dong)(dong)力傳(chuan)遞中發揮著(zhu)重(zhong)要(yao)作用(yong)(yong)(yong)。該類(lei)(lei)型聯(lian)(lian)(lian)軸(zhou)(zhou)(zhou)器(qi)(qi)(qi)(qi)主要(yao)分為(wei)(wei)(wei)兩(liang)(liang)種(zhong)結(jie)構(gou)(gou)形式(shi)，一種(zhong)是分離型密封端(duan)蓋設(she)(she)計(ji)，這(zhe)種(zhong)結(jie)構(gou)(gou)的(de)齒(chi)(chi)(chi)(chi)(chi)(chi)間(jian)距較大，能夠(gou)允(yun)許較大的(de)徑向(xiang)位(wei)移，可(ke)與多種(zhong)常(chang)見軸(zhou)(zhou)(zhou)伸(shen)類(lei)(lei)型聯(lian)(lian)(lian)接，適配對位(wei)移補償需求較高(gao)的(de)場景；另一種(zhong)是整體型密封端(duan)蓋設(she)(she)計(ji)，齒(chi)(chi)(chi)(chi)(chi)(chi)間(jian)距相對較小，允(yun)許的(de)徑向(xiang)位(wei)移也隨之減小，但整體結(jie)構(gou)(gou)更為(wei)(wei)(wei)緊湊，轉動(dong)(dong)(dong)慣量小，適合對安(an)裝空間(jian)有嚴格要(yao)求、傳(chuan)動(dong)(dong)(dong)精度較高(gao)的(de)垂(chui)(chui)直傳(chuan)動(dong)(dong)(dong)系(xi)統。無論哪種(zhong)結(jie)構(gou)(gou)形式(shi)，WGC聯(lian)(lian)(lian)軸(zhou)(zhou)(zhou)器(qi)(qi)(qi)(qi)核心(xin)組成(cheng)均為(wei)(wei)(wei)齒(chi)(chi)(chi)(chi)(chi)(chi)數相同的(de)內齒(chi)(chi)(chi)(chi)(chi)(chi)圈和帶外(wai)齒(chi)(chi)(chi)(chi)(chi)(chi)的(de)凸緣(yuan)半聯(lian)(lian)(lian)軸(zhou)(zhou)(zhou)器(qi)(qi)(qi)(qi)，外(wai)齒(chi)(chi)(chi)(chi)(chi)(chi)采用(yong)(yong)(yong)球面設(she)(she)計(ji)，球面中心(xin)與齒(chi)(chi)(chi)(chi)(chi)(chi)輪(lun)軸(zhou)(zhou)(zhou)線保持重(zhong)合，同時齒(chi)(chi)(chi)(chi)(chi)(chi)側間(jian)隙(xi)大于(yu)(yu)普通(tong)齒(chi)(chi)(chi)(chi)(chi)(chi)輪(lun)，這(zhe)種(zhong)設(she)(she)計(ji)不僅便于(yu)(yu)安(an)裝和拆卸(xie)，還能優化齒(chi)(chi)(chi)(chi)(chi)(chi)輪(lun)嚙合時的(de)接觸狀態(tai)，減少(shao)齒(chi)(chi)(chi)(chi)(chi)(chi)面磨損，延長(chang)使(shi)用(yong)(yong)(yong)壽命。聯(lian)(lian)(lian)軸(zhou)(zhou)(zhou)器(qi)(qi)(qi)(qi)的(de)關鍵部(bu)(bu)件多采用(yong)(yong)(yong)高(gao)強度合金(jin)鋼制成(cheng)，齒(chi)(chi)(chi)(chi)(chi)(chi)部(bu)(bu)經過(guo)特殊淬(cui)火(huo)處(chu)理，進一步提(ti)升(sheng)了(le)硬度、耐磨性和抗疲勞性，確保在復雜(za)工況下能夠(gou)穩定工作，同時配備完(wan)善(shan)的(de)密封裝置，可(ke)有效(xiao)防止潤滑(hua)劑泄漏，避免灰塵、雜(za)質等進入內部(bu)(bu)影(ying)響(xiang)傳(chuan)動(dong)(dong)(dong)效(xiao)果。

在性(xing)能(neng)方面(mian)(mian)，WGC鼓形齒(chi)式(shi)聯軸(zhou)器(qi)(qi)具(ju)備諸多優(you)勢，相(xiang)較(jiao)于直(zhi)齒(chi)式(shi)聯軸(zhou)器(qi)(qi)，其(qi)徑向(xiang)尺寸更小、回轉半徑更緊湊，在相(xiang)同(tong)外(wai)(wai)徑的(de)(de)情況下，承載(zai)能(neng)力有(you)明(ming)顯(xian)提升，能(neng)夠高效(xiao)(xiao)傳遞(di)較(jiao)大轉矩，適(shi)配重載(zai)傳動(dong)(dong)需求。同(tong)時，它(ta)具(ju)備良(liang)好的(de)(de)軸(zhou)線偏差補償能(neng)力，可有(you)效(xiao)(xiao)補償徑向(xiang)、軸(zhou)向(xiang)和(he)(he)角向(xiang)的(de)(de)軸(zhou)線偏移(yi)，解決設(she)備安裝過程中(zhong)出現的(de)(de)同(tong)軸(zhou)度誤差問(wen)題，避免因偏移(yi)導(dao)致的(de)(de)傳動(dong)(dong)效(xiao)(xiao)率(lv)下降、部件磨(mo)損(sun)加劇等(deng)情況，保障(zhang)傳動(dong)(dong)系(xi)統的(de)(de)平穩(wen)運(yun)行。其(qi)傳動(dong)(dong)效(xiao)(xiao)率(lv)較(jiao)高，運(yun)行過程中(zhong)噪聲(sheng)低，且維修(xiu)周(zhou)期(qi)長，能(neng)夠減少設(she)備停機維護的(de)(de)頻率(lv)，降低使用成(cheng)本。經過高精度加工(gong)和(he)(he)動(dong)(dong)平衡處理的(de)(de)該類型(xing)聯軸(zhou)器(qi)(qi)，還可滿足高速傳動(dong)(dong)場景的(de)(de)需求，適(shi)配不同(tong)轉速的(de)(de)設(she)備運(yun)行。需要注意的(de)(de)是，其(qi)工(gong)作過程中(zhong)，兩軸(zhou)相(xiang)對角位移(yi)會導(dao)致內外(wai)(wai)齒(chi)面(mian)(mian)產生周(zhou)期(qi)性(xing)軸(zhou)向(xiang)滑(hua)動(dong)(dong)，容易造成(cheng)齒(chi)面(mian)(mian)磨(mo)損(sun)，因此(ci)需要依賴良(liang)好的(de)(de)密封環境和(he)(he)潤滑(hua)條件，定(ding)期(qi)補充潤滑(hua)劑，才能(neng)有(you)效(xiao)(xiao)減緩(huan)磨(mo)損(sun)，確保其(qi)長期(qi)穩(wen)定(ding)發揮性(xing)能(neng)。此(ci)外(wai)(wai)，該類型(xing)聯軸(zhou)器(qi)(qi)不具(ju)備緩(huan)沖(chong)和(he)(he)減振功(gong)能(neng)，在起動(dong)(dong)頻繁、正反轉多變的(de)(de)工(gong)況下需謹慎選用，避免影響傳動(dong)(dong)穩(wen)定(ding)性(xing)和(he)(he)部件使用壽命(ming)。

由(you)于WGC鼓形齒聯軸(zhou)(zhou)器(qi)垂直(zhi)(zhi)安(an)裝的(de)(de)(de)(de)特性(xing)(xing)和(he)優異的(de)(de)(de)(de)結構(gou)性(xing)(xing)能(neng)，該(gai)類(lei)(lei)型聯軸(zhou)(zhou)器(qi)被廣泛應用于多(duo)(duo)個(ge)行(xing)業(ye)(ye)的(de)(de)(de)(de)垂直(zhi)(zhi)傳(chuan)動(dong)(dong)(dong)(dong)設(she)(she)(she)備(bei)(bei)中(zhong)，覆蓋重(zhong)工(gong)業(ye)(ye)、輕工(gong)業(ye)(ye)等(deng)(deng)(deng)多(duo)(duo)個(ge)領域(yu)(yu)。在(zai)(zai)建筑(zhu)領域(yu)(yu)，它(ta)主要(yao)適配(pei)塔式起重(zhong)機(ji)(ji)的(de)(de)(de)(de)回轉(zhuan)(zhuan)機(ji)(ji)構(gou)，能(neng)夠保障(zhang)垂直(zhi)(zhi)傳(chuan)動(dong)(dong)(dong)(dong)的(de)(de)(de)(de)穩定(ding)運(yun)行(xing)，確保起重(zhong)機(ji)(ji)回轉(zhuan)(zhuan)作業(ye)(ye)的(de)(de)(de)(de)精準性(xing)(xing)和(he)安(an)全性(xing)(xing)，支撐(cheng)(cheng)建筑(zhu)施工(gong)的(de)(de)(de)(de)順利(li)開展。在(zai)(zai)冶(ye)金、礦山(shan)行(xing)業(ye)(ye)，它(ta)可(ke)(ke)用于垂直(zhi)(zhi)布置的(de)(de)(de)(de)礦山(shan)破碎輔助設(she)(she)(she)備(bei)(bei)、鍛壓(ya)機(ji)(ji)械(xie)(xie)的(de)(de)(de)(de)垂直(zhi)(zhi)傳(chuan)動(dong)(dong)(dong)(dong)系(xi)統(tong)，以(yi)及冶(ye)金生產(chan)(chan)中(zhong)的(de)(de)(de)(de)各(ge)類(lei)(lei)垂直(zhi)(zhi)軸(zhou)(zhou)系(xi)傳(chuan)動(dong)(dong)(dong)(dong)，能(neng)夠承受高扭矩和(he)復(fu)雜工(gong)況的(de)(de)(de)(de)考驗(yan)，適應礦山(shan)、冶(ye)金領域(yu)(yu)多(duo)(duo)粉塵、高振動(dong)(dong)(dong)(dong)、長期(qi)連續運(yun)行(xing)的(de)(de)(de)(de)惡劣環境，保障(zhang)生產(chan)(chan)設(she)(she)(she)備(bei)(bei)的(de)(de)(de)(de)正常運(yun)轉(zhuan)(zhuan)。在(zai)(zai)塑料、食品機(ji)(ji)械(xie)(xie)領域(yu)(yu)，它(ta)可(ke)(ke)匹配(pei)垂直(zhi)(zhi)攪(jiao)拌設(she)(she)(she)備(bei)(bei)的(de)(de)(de)(de)傳(chuan)動(dong)(dong)(dong)(dong)需(xu)(xu)求，確保攪(jiao)拌過程(cheng)中(zhong)動(dong)(dong)(dong)(dong)力(li)傳(chuan)遞(di)平穩，保障(zhang)產(chan)(chan)品加工(gong)質量。在(zai)(zai)通用機(ji)(ji)械(xie)(xie)領域(yu)(yu)，它(ta)還能(neng)適配(pei)風機(ji)(ji)、水泵、紡(fang)織機(ji)(ji)械(xie)(xie)等(deng)(deng)(deng)設(she)(she)(she)備(bei)(bei)的(de)(de)(de)(de)垂直(zhi)(zhi)軸(zhou)(zhou)系(xi)傳(chuan)動(dong)(dong)(dong)(dong)，傳(chuan)遞(di)動(dong)(dong)(dong)(dong)力(li)的(de)(de)(de)(de)同(tong)(tong)時補償軸(zhou)(zhou)線偏移，提升設(she)(she)(she)備(bei)(bei)運(yun)行(xing)的(de)(de)(de)(de)穩定(ding)性(xing)(xing)和(he)可(ke)(ke)靠性(xing)(xing)。此(ci)外(wai)，在(zai)(zai)船舶、石油化工(gong)領域(yu)(yu)，它(ta)也可(ke)(ke)用于中(zhong)小型垂直(zhi)(zhi)傳(chuan)動(dong)(dong)(dong)(dong)輔助設(she)(she)(she)備(bei)(bei)，適配(pei)各(ge)類(lei)(lei)復(fu)雜工(gong)況下的(de)(de)(de)(de)垂直(zhi)(zhi)動(dong)(dong)(dong)(dong)力(li)傳(chuan)遞(di)需(xu)(xu)求，為相(xiang)關行(xing)業(ye)(ye)的(de)(de)(de)(de)生產(chan)(chan)運(yun)行(xing)提供支撐(cheng)(cheng)。不同(tong)(tong)規格的(de)(de)(de)(de)該(gai)類(lei)(lei)型聯軸(zhou)(zhou)器(qi)，可(ke)(ke)根據設(she)(she)(she)備(bei)(bei)的(de)(de)(de)(de)轉(zhuan)(zhuan)矩需(xu)(xu)求、安(an)裝空間(jian)、轉(zhuan)(zhuan)速等(deng)(deng)(deng)參(can)數靈活選用，能(neng)夠滿足(zu)不同(tong)(tong)場(chang)景下的(de)(de)(de)(de)垂直(zhi)(zhi)傳(chuan)動(dong)(dong)(dong)(dong)需(xu)(xu)求，成為工(gong)業(ye)(ye)生產(chan)(chan)中(zhong)不可(ke)(ke)或缺(que)的(de)(de)(de)(de)重(zhong)要(yao)聯接(jie)部件，推動(dong)(dong)(dong)(dong)各(ge)類(lei)(lei)設(she)(she)(she)備(bei)(bei)高效、穩定(ding)運(yun)行(xing)。

WGC型聯(lian)(lian)(lian)(lian)軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)器(qi)(qi)(qi)的規格型號：WGC1聯(lian)(lian)(lian)(lian)軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)器(qi)(qi)(qi)，WGC2聯(lian)(lian)(lian)(lian)軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)器(qi)(qi)(qi)，WGC3聯(lian)(lian)(lian)(lian)軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)器(qi)(qi)(qi)，WGC4聯(lian)(lian)(lian)(lian)軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)器(qi)(qi)(qi)，WGC5聯(lian)(lian)(lian)(lian)軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)器(qi)(qi)(qi)，WGC6聯(lian)(lian)(lian)(lian)軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)器(qi)(qi)(qi)，WGC7聯(lian)(lian)(lian)(lian)軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)器(qi)(qi)(qi)，WGC8聯(lian)(lian)(lian)(lian)軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)器(qi)(qi)(qi)，WGC9聯(lian)(lian)(lian)(lian)軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)器(qi)(qi)(qi)，WGC10聯(lian)(lian)(lian)(lian)軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)器(qi)(qi)(qi)，WGC11聯(lian)(lian)(lian)(lian)軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)器(qi)(qi)(qi)，WGC12聯(lian)(lian)(lian)(lian)軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)器(qi)(qi)(qi)，WGC13聯(lian)(lian)(lian)(lian)軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)器(qi)(qi)(qi)，WGC14聯(lian)(lian)(lian)(lian)軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)器(qi)(qi)(qi)。