ROD鼓形齒式聯軸器是Rokee獨立開發的核心技術傳動產品之一并且在國家建立和報備了企業技術標準，結合了日本，德國等先進國家的鼓型齒聯軸器標(biao)準技術，優化了(le)(le)很多細部尺(chi)寸鏈(lian)，采用了(le)(le)大壓力角齒(chi)形設計，軸孔(kong)采用短軸設計，縮小了(le)(le)長(chang)徑比，結構(gou)更加緊湊，轉速性(xing)能優異。相近型(xing)號的螺栓采用標(biao)準統一(yi)化，零部件通用性(xing)好。

與國家標準齒式聯軸器相比(bi)能(neng)夠傳(chuan)遞更大(da)的(de)扭(niu)矩，質(zhi)量相對大(da)幅度減(jian)輕，轉動(dong)慣量小，符(fu)合歐洲防(fang)爆要求(qiu)，各種綜合性(xing)能(neng)大(da)大(da)超前。為了更好的(de)傳(chuan)動(dong)性(xing)能(neng)，我們強烈推薦您選用。

鼓型齒式聯軸器是一種特別設計的先進齒式聯軸器，其外齒制成球面，球面的中心在齒輪的軸線上，齒側的間隙比一般產品稍大，鼓形齒聯軸器可以(yi)傳遞較(jiao)大的扭矩和(he)允許較(jiao)大的角位移(yi)，性能優異且壽(shou)命更加長(chang)久。

As the gear type flexible coupling, it can be applied into various general drive sites. Due to the special hook face drum gear design, in the definitive deviation scope, it can effectively avoid the edge stress concentration at tooth meshing, so it has outstanding radial and angular centering capacity. Moreover, it can ensure long service life. ROD series drum gear coupling is one of Rokee’s core technical products. It has compact and reasonable structure, light weight, small hole-position fitting draw ratio, large pressure angle design, accurate centering and excellent speed performance. The bolt design has been standardized in series, the universality of parts is good and its service life far exceeds the one of domestic products.

The gear sleeve at both sides is in the structure of locating ring and uniform parts are used. In addition, the sealing is excellent and easy. Curved-tooth Gear Couplings are applied with larger pressure angle design. The product design is more reasonable and quality is reliable. The gear backlash is reasonable. All ROD series drum type gear couplings are designed in optimization, the structure is more compact and the proportion of hole diameter and length is more coordinated and reliable. Light weight and small rotational inertia. It’s made of high-quality alloy forged steel. It’s very applicable to the sites with anti-explosion requirements. The bolt size of adjacent models is the same and the installation is more convenient. Gear Coupling parts of same model can be exchanged for installation.

在冶金、礦山、重型機械等領域的大功率傳動系統中，GIICL鼓形齒式聯軸器是連接電機、減速機與工作機的核心部件，其承載能力與補償性能直接決定整套設備的運行效率與穩定性，因此制造環節的規范化與精細化至關重要。作為專注于此類聯軸器生(sheng)產的廠家，需貫(guan)穿材料選用、工藝管控、精度校(xiao)準(zhun)全流程，以(yi)適(shi)配各類復雜(za)工況的使(shi)用需求(qiu)。

材(cai)料(liao)(liao)選(xuan)用(yong)是保(bao)障聯(lian)軸器品質的(de)基礎，直接(jie)決定其力學性(xing)(xing)(xing)能(neng)與使用(yong)壽(shou)命。生產過(guo)程中，核(he)心傳動部件需(xu)(xu)優(you)先選(xuan)用(yong)高(gao)(gao)強度(du)合金材(cai)料(liao)(liao)，其中內齒(chi)(chi)圈(quan)與外齒(chi)(chi)軸套多采用(yong)42CrMo合金鋼(gang)，該材(cai)料(liao)(liao)的(de)抗拉強度(du)、屈服強度(du)及沖(chong)(chong)擊韌(ren)性(xing)(xing)(xing)均能(neng)滿足重載(zai)傳動需(xu)(xu)求，可(ke)(ke)有(you)效抵御運行中的(de)沖(chong)(chong)擊載(zai)荷。半聯(lian)軸器可(ke)(ke)選(xuan)用(yong)45鍛鋼(gang)或ZG310-570鑄鋼(gang)，端蓋(gai)等輔助部件則采用(yong)HT200灰(hui)鑄鐵(tie)，各(ge)類材(cai)料(liao)(liao)的(de)硬度(du)需(xu)(xu)控制在規定范圍，確保(bao)部件適配(pei)性(xing)(xing)(xing)。針對特殊(shu)工況，可(ke)(ke)靈活調整材(cai)料(liao)(liao)方案，高(gao)(gao)溫環(huan)境選(xuan)用(yong)耐(nai)熱鋼(gang)，腐蝕環(huan)境采用(yong)不(bu)銹鋼(gang)并配(pei)套表面防(fang)腐處理，所有(you)材(cai)料(liao)(liao)替代均需(xu)(xu)通(tong)過(guo)嚴格的(de)強度(du)校核(he)。

熱(re)(re)處(chu)理(li)工藝是強(qiang)化(hua)部(bu)(bu)件性能(neng)的關鍵(jian)環節(jie)，需(xu)遵循標準化(hua)流程(cheng)嚴格管控(kong)(kong)。42CrMo鋼材(cai)(cai)質的內(nei)齒(chi)(chi)圈和外齒(chi)(chi)軸套需(xu)采用調質處(chu)理(li)與(yu)齒(chi)(chi)面(mian)滲碳淬(cui)火(huo)相(xiang)結合的復合工藝，調質處(chu)理(li)通過精(jing)準控(kong)(kong)制淬(cui)火(huo)與(yu)回(hui)火(huo)溫(wen)度(du)，賦予材(cai)(cai)料良好的綜(zong)合力學性能(neng)，硬(ying)度(du)需(xu)達(da)到規定標準；齒(chi)(chi)面(mian)滲碳淬(cui)火(huo)則需(xu)保(bao)證(zheng)滲碳層(ceng)深度(du)均(jun)勻，表面(mian)硬(ying)度(du)滿足使用要求(qiu)，避免出現局部(bu)(bu)軟點(dian)或裂紋。鍛件毛坯在粗加(jia)(jia)工前(qian)需(xu)進(jin)行預熱(re)(re)處(chu)理(li)，消除鍛造(zao)內(nei)應力，改善加(jia)(jia)工性能(neng)；熱(re)(re)處(chu)理(li)后的部(bu)(bu)件需(xu)再(zai)次進(jin)行機加(jia)(jia)工，確保(bao)尺(chi)寸(cun)精(jing)度(du)，所有熱(re)(re)處(chu)理(li)件均(jun)需(xu)通過硬(ying)度(du)檢測與(yu)滲碳層(ceng)深度(du)檢測，合格后方可進(jin)入下(xia)一(yi)環節(jie)。

GIICL鼓形齒式聯軸器的(de)(de)核(he)心優勢在(zai)于(yu)優異的(de)(de)位(wei)移(yi)補(bu)償能力與(yu)高(gao)效(xiao)傳扭性能，這依賴(lai)于(yu)精(jing)密的(de)(de)機械加(jia)(jia)工(gong)工(gong)藝。外(wai)齒(chi)軸(zhou)套的(de)(de)鼓形齒(chi)廓加(jia)(jia)工(gong)是(shi)核(he)心難點(dian)，齒(chi)形需(xu)制成(cheng)球(qiu)(qiu)面且球(qiu)(qiu)心與(yu)齒(chi)輪軸(zhou)線重合(he)(he)，齒(chi)側間(jian)隙需(xu)大于(yu)普通齒(chi)輪，以保(bao)障角(jiao)向(xiang)、徑向(xiang)及(ji)軸(zhou)向(xiang)位(wei)移(yi)補(bu)償能力，可有效(xiao)抵消設備安裝誤(wu)差與(yu)熱(re)脹冷縮帶來的(de)(de)影(ying)響(xiang)。內齒(chi)圈與(yu)外(wai)齒(chi)軸(zhou)套的(de)(de)嚙合(he)(he)精(jing)度(du)需(xu)嚴格控(kong)制，確保(bao)齒(chi)面接觸均勻，無偏載接觸現象；軸(zhou)孔加(jia)(jia)工(gong)需(xu)達到規定(ding)精(jing)度(du)等級，表面粗糙度(du)符合(he)(he)標(biao)準，鍵槽型式(shi)及(ji)尺寸遵循通用規范，避免裝配后產生附加(jia)(jia)彎(wan)矩。

裝(zhuang)配(pei)與出(chu)(chu)廠(chang)檢驗是保(bao)障(zhang)產品(pin)(pin)合(he)格的(de)防線(xian)，需(xu)(xu)全(quan)程遵循規(gui)范流程。裝(zhuang)配(pei)前需(xu)(xu)徹底(di)清理部件表面(mian)的(de)鐵屑、油污與雜質，避免雜質進(jin)入(ru)(ru)嚙合(he)面(mian)加劇磨損；裝(zhuang)配(pei)時需(xu)(xu)在齒(chi)面(mian)與配(pei)合(he)面(mian)涂抹專(zhuan)用潤滑脂，確保(bao)嚙合(he)潤滑充分，密(mi)封組件需(xu)(xu)安(an)裝(zhuang)到位，實現雙重(zhong)防護(hu)，阻隔粉塵、水汽侵(qin)入(ru)(ru)。出(chu)(chu)廠(chang)檢驗需(xu)(xu)覆蓋(gai)尺寸精度(du)、齒(chi)面(mian)硬度(du)、嚙合(he)間隙、密(mi)封性能等關(guan)鍵項目，高(gao)速傳動工況下的(de)聯軸器還需(xu)(xu)通(tong)過動平衡(heng)試驗，確保(bao)運行平穩無(wu)異常振動。檢驗不(bu)合(he)格的(de)部件需(xu)(xu)返工處(chu)理，嚴禁(jin)不(bu)合(he)格產品(pin)(pin)出(chu)(chu)廠(chang)。

憑借可(ke)靠的(de)品(pin)質，GIICL鼓形齒式聯軸(zhou)器(qi)廣泛應用于冶(ye)金軋機、礦山球磨機、船舶推(tui)進系(xi)統、重型輸送(song)設(she)備等諸多領域，既能承(cheng)受沖擊載荷，又能在惡劣(lie)環境中穩定運(yun)(yun)行，有效延長(chang)設(she)備維(wei)護周期，降低運(yun)(yun)維(wei)成本(ben)。制造廠家(jia)需持續優化生產工藝，細化品(pin)質管控流程(cheng)，結合不同行業(ye)的(de)工況需求，提(ti)供適(shi)配的(de)產品(pin)解(jie)決(jue)方(fang)案，助(zhu)力工業(ye)傳(chuan)動系(xi)統的(de)安全高效運(yun)(yun)行，推(tui)動重載機械領域的(de)高質量發(fa)展。