ROD鼓形齒式聯軸器是Rokee獨立開發的核心技術傳動產品之一并且在國家建立和報備了企業技術標準，結合了日本，德國等先進國家的鼓型齒聯軸器標準(zhun)技術，優化了(le)很多細部尺寸鏈(lian)，采(cai)用(yong)了(le)大壓(ya)力(li)角齒形設計，軸孔采(cai)用(yong)短軸設計，縮小(xiao)了(le)長徑比，結構更加(jia)緊湊，轉速性能優異(yi)。相近型號的(de)螺栓采(cai)用(yong)標準(zhun)統一(yi)化，零部件通(tong)用(yong)性好。

與國家標準齒式聯軸器相比(bi)能夠傳(chuan)遞更(geng)大(da)的(de)扭矩，質量(liang)相對(dui)大(da)幅度減輕，轉(zhuan)動慣量(liang)小，符(fu)合歐洲(zhou)防爆要(yao)求(qiu)，各種綜合性(xing)能大(da)大(da)超前。為了更(geng)好的(de)傳(chuan)動性(xing)能，我們強(qiang)烈(lie)推薦您選(xuan)用。

鼓型齒式聯軸器是一種特別設計的先進齒式聯軸器，其外齒制成球面，球面的中心在齒輪的軸線上，齒側的間隙比一般產品稍大，鼓形齒聯軸器可以(yi)傳(chuan)遞(di)較大(da)的扭矩和允許較大(da)的角位移(yi)，性能優異且壽命更加長久。

As the gear type flexible coupling, it can be applied into various general drive sites. Due to the special hook face drum gear design, in the definitive deviation scope, it can effectively avoid the edge stress concentration at tooth meshing, so it has outstanding radial and angular centering capacity. Moreover, it can ensure long service life. ROD series drum gear coupling is one of Rokee’s core technical products. It has compact and reasonable structure, light weight, small hole-position fitting draw ratio, large pressure angle design, accurate centering and excellent speed performance. The bolt design has been standardized in series, the universality of parts is good and its service life far exceeds the one of domestic products.

The gear sleeve at both sides is in the structure of locating ring and uniform parts are used. In addition, the sealing is excellent and easy. Curved-tooth Gear Couplings are applied with larger pressure angle design. The product design is more reasonable and quality is reliable. The gear backlash is reasonable. All ROD series drum type gear couplings are designed in optimization, the structure is more compact and the proportion of hole diameter and length is more coordinated and reliable. Light weight and small rotational inertia. It’s made of high-quality alloy forged steel. It’s very applicable to the sites with anti-explosion requirements. The bolt size of adjacent models is the same and the installation is more convenient. Gear Coupling parts of same model can be exchanged for installation.

在重載傳動系統中，GICL鼓形齒式聯軸器是核心銜接部件，憑借優異的扭矩傳遞能力和軸線偏移補償性能，廣泛服務于冶金、礦山、重型機械等多個行業，其制造工藝的規范性與精度把控，直接決定了傳動系統的運行穩定性與使用壽命。作為專注于該類聯軸器生產的廠家，需貫穿材料選用(yong)、熱處理(li)、機械加(jia)工、裝配(pei)(pei)檢(jian)驗全流程，以標準化生產流程打造適配(pei)(pei)復雜工況(kuang)的優質產品(pin)。

材料選用是制造優質GICL鼓形齒式聯軸器的基礎，需根據部件功能(neng)與(yu)適用(yong)(yong)工(gong)況(kuang)(kuang)匹配(pei)(pei)(pei)(pei)合適材(cai)(cai)(cai)質(zhi)，兼顧力學性(xing)能(neng)與(yu)實用(yong)(yong)性(xing)。核心傳(chuan)動(dong)部件的內齒圈與(yu)外齒軸(zhou)(zhou)套，優先選用(yong)(yong)高強(qiang)度合金鋼，這類(lei)材(cai)(cai)(cai)質(zhi)具備出色的抗(kang)拉(la)、抗(kang)壓與(yu)抗(kang)沖擊性(xing)能(neng)，能(neng)滿足重載傳(chuan)動(dong)的核心需求，其(qi)力學性(xing)能(neng)需符合行業通用(yong)(yong)標(biao)準，確保承載能(neng)力達標(biao)。半聯軸(zhou)(zhou)器可選用(yong)(yong)鍛鋼或鑄鋼材(cai)(cai)(cai)質(zhi)，端(duan)蓋等輔助部件則采(cai)(cai)用(yong)(yong)灰鑄鐵，通過合理的材(cai)(cai)(cai)質(zhi)搭配(pei)(pei)(pei)(pei)，在保障性(xing)能(neng)的同(tong)時(shi)實現成本優化。針(zhen)對特殊工(gong)況(kuang)(kuang)，可調整材(cai)(cai)(cai)質(zhi)方案，高溫環境選用(yong)(yong)耐(nai)熱鋼材(cai)(cai)(cai)，腐(fu)蝕場(chang)景(jing)采(cai)(cai)用(yong)(yong)耐(nai)腐(fu)蝕材(cai)(cai)(cai)質(zhi)并配(pei)(pei)(pei)(pei)套表面防腐(fu)處理，所有替代材(cai)(cai)(cai)質(zhi)均(jun)需經過嚴格強(qiang)度校核，確保適配(pei)(pei)(pei)(pei)性(xing)。

熱(re)(re)處理工藝(yi)是強(qiang)化部(bu)件(jian)性能的關鍵(jian)環節，需(xu)遵循標(biao)準(zhun)化流程精準(zhun)控(kong)制(zhi)各項參數。核(he)心傳動部(bu)件(jian)采用(yong)調(diao)質處理與(yu)齒面滲碳淬火(huo)相結合的復合工藝(yi)，調(diao)質處理通過(guo)精準(zhun)控(kong)制(zhi)淬火(huo)與(yu)回火(huo)溫度，賦予材(cai)料良好(hao)的綜(zong)合力學性能，提升部(bu)件(jian)韌性與(yu)強(qiang)度；齒面滲碳淬火(huo)則能顯著(zhu)提高表面硬度，增(zeng)強(qiang)耐磨性，確保(bao)齒面硬度均勻，無局部(bu)軟點(dian)或裂(lie)紋，滲碳層深度需(xu)控(kong)制(zhi)在合理范圍(wei)，偏差符合規范要(yao)求。鍛(duan)件(jian)毛坯在粗加工前需(xu)進行預熱(re)(re)處理，消除鍛(duan)造內應力，改善(shan)加工性能；熱(re)(re)處理后的部(bu)件(jian)需(xu)再次進行機(ji)加工，修正尺寸偏差，保(bao)障精度達標(biao)。

機械加(jia)工的(de)精(jing)度(du)把控，直接影響聯(lian)軸(zhou)(zhou)器的(de)傳(chuan)動效(xiao)率與補(bu)償性能。外齒(chi)(chi)(chi)(chi)軸(zhou)(zhou)套的(de)鼓形齒(chi)(chi)(chi)(chi)廓加(jia)工是核心難點(dian)，需(xu)將齒(chi)(chi)(chi)(chi)形制成(cheng)球面(mian)且(qie)球心位(wei)(wei)于齒(chi)(chi)(chi)(chi)輪軸(zhou)(zhou)線上，齒(chi)(chi)(chi)(chi)側間隙大(da)于普通齒(chi)(chi)(chi)(chi)輪，以保障良好的(de)角位(wei)(wei)移補(bu)償能力，滿(man)足軸(zhou)(zhou)系(xi)不對(dui)中時(shi)的(de)自適應調整需(xu)求。內(nei)齒(chi)(chi)(chi)(chi)圈與外齒(chi)(chi)(chi)(chi)軸(zhou)(zhou)套的(de)嚙合(he)精(jing)度(du)需(xu)嚴(yan)格把控，確(que)保齒(chi)(chi)(chi)(chi)面(mian)接觸均勻，避免偏(pian)載接觸導致的(de)局(ju)部磨損(sun)。軸(zhou)(zhou)孔(kong)加(jia)工需(xu)達到規定(ding)精(jing)度(du)等級，表面(mian)粗糙度(du)符(fu)合(he)標準，鍵槽型(xing)式(shi)及尺寸遵循通用規范(fan)，法蘭聯(lian)接鉸孔(kong)的(de)位(wei)(wei)置度(du)公差(cha)與齒(chi)(chi)(chi)(chi)寬(kuan)截面(mian)的(de)對(dui)稱度(du)需(xu)精(jing)準控制，避免裝配后(hou)產生附加(jia)彎(wan)矩，影響傳(chuan)動穩定(ding)性。

裝配(pei)(pei)(pei)與(yu)檢驗是產(chan)品合(he)格出(chu)廠的(de)一道防線(xian)，需嚴格遵循標準化流程(cheng)執(zhi)行。裝配(pei)(pei)(pei)前需徹底清理(li)部(bu)件表面(mian)的(de)鐵屑、油污與(yu)雜質(zhi)，防止(zhi)雜質(zhi)進入嚙合(he)面(mian)加劇磨(mo)損；裝配(pei)(pei)(pei)時(shi)需在齒(chi)(chi)面(mian)與(yu)配(pei)(pei)(pei)合(he)面(mian)涂(tu)抹適配(pei)(pei)(pei)潤滑脂，確(que)保嚙合(he)潤滑充分(fen)，提升使(shi)用壽命。密(mi)封(feng)(feng)裝配(pei)(pei)(pei)需保障可靠，避免油浴工(gong)作(zuo)狀(zhuang)態下出(chu)現(xian)漏油現(xian)象，根據徑向位移需求選用分(fen)離型或整體型密(mi)封(feng)(feng)端(duan)，兼顧密(mi)封(feng)(feng)效(xiao)果(guo)與(yu)結構適配(pei)(pei)(pei)性。出(chu)廠檢驗需覆(fu)蓋尺(chi)寸精(jing)度、齒(chi)(chi)面(mian)硬(ying)度、滲碳層(ceng)深度、嚙合(he)間隙、密(mi)封(feng)(feng)性能等關鍵指標，高速傳動工(gong)況下的(de)產(chan)品還需通過動平(ping)衡試驗，確(que)保運行平(ping)穩無異常(chang)振動。檢驗不合(he)格的(de)部(bu)件需返(fan)工(gong)處理(li)，嚴禁(jin)不合(he)格產(chan)品出(chu)廠。

GICL鼓形齒式聯(lian)軸器憑借結構緊湊、承(cheng)載能力(li)強、補償(chang)性(xing)(xing)能優(you)異等(deng)特點，適(shi)配(pei)短(duan)距(ju)離重(zhong)載傳動場景(jing)，為(wei)冶金軋(ya)機(ji)、礦山破(po)碎機(ji)、起重(zhong)設備等(deng)各(ge)(ge)類機(ji)械的軸系傳動提供(gong)可靠保障(zhang)。作為(wei)制造廠家，需(xu)堅守品(pin)質底線，優(you)化(hua)(hua)生產工藝，細化(hua)(hua)各(ge)(ge)環節精度(du)把控(kong)，結合不同(tong)行(xing)業工況(kuang)需(xu)求(qiu)優(you)化(hua)(hua)產品(pin)設計，平(ping)衡性(xing)(xing)能與(yu)成本，持續提升產品(pin)的穩定性(xing)(xing)與(yu)耐用性(xing)(xing)，助力(li)各(ge)(ge)行(xing)業重(zhong)載傳動系統安全高效運行(xing)。