ROD鼓形齒式聯軸器是Rokee獨立開發的核心技術傳動產品之一并且在國家建立和報備了企業技術標準，結合了日本，德國等先進國家的鼓型齒聯軸器標(biao)(biao)準(zhun)技術，優化(hua)了(le)(le)很多細部尺(chi)寸鏈，采用了(le)(le)大壓力角齒形(xing)設(she)(she)計，軸孔(kong)采用短軸設(she)(she)計，縮小了(le)(le)長(chang)徑比，結構更(geng)加緊湊(cou)，轉速性能優異(yi)。相近型(xing)號的(de)螺栓(shuan)采用標(biao)(biao)準(zhun)統一(yi)化(hua)，零部件通用性好。

與國家標準齒式聯軸器相比能(neng)夠傳(chuan)遞更(geng)大(da)(da)(da)的扭矩，質量(liang)相對大(da)(da)(da)幅度減輕(qing)，轉動慣量(liang)小，符合(he)歐洲(zhou)防(fang)爆要(yao)求，各種綜合(he)性能(neng)大(da)(da)(da)大(da)(da)(da)超前。為了(le)更(geng)好的傳(chuan)動性能(neng)，我(wo)們強烈推薦您選用。

鼓型齒式聯軸器是一種特別設計的先進齒式聯軸器，其外齒制成球面，球面的中心在齒輪的軸線上，齒側的間隙比一般產品稍大，鼓形齒聯軸器可以傳遞較(jiao)大(da)的扭矩(ju)和允許較(jiao)大(da)的角位(wei)移，性(xing)能優異且壽(shou)命(ming)更(geng)加(jia)長久(jiu)。

As the gear type flexible coupling, it can be applied into various general drive sites. Due to the special hook face drum gear design, in the definitive deviation scope, it can effectively avoid the edge stress concentration at tooth meshing, so it has outstanding radial and angular centering capacity. Moreover, it can ensure long service life. ROD series drum gear coupling is one of Rokee’s core technical products. It has compact and reasonable structure, light weight, small hole-position fitting draw ratio, large pressure angle design, accurate centering and excellent speed performance. The bolt design has been standardized in series, the universality of parts is good and its service life far exceeds the one of domestic products.

The gear sleeve at both sides is in the structure of locating ring and uniform parts are used. In addition, the sealing is excellent and easy. Curved-tooth Gear Couplings are applied with larger pressure angle design. The product design is more reasonable and quality is reliable. The gear backlash is reasonable. All ROD series drum type gear couplings are designed in optimization, the structure is more compact and the proportion of hole diameter and length is more coordinated and reliable. Light weight and small rotational inertia. It’s made of high-quality alloy forged steel. It’s very applicable to the sites with anti-explosion requirements. The bolt size of adjacent models is the same and the installation is more convenient. Gear Coupling parts of same model can be exchanged for installation.

在重型機械傳動系統中，GIICLZ鼓形齒式聯軸器是銜接電機、減速機與工作機的核心部件，憑借出色的承載能力與偏差補償性能，廣泛服務于冶金、礦山、起重運輸等多個工業領域，其生產工藝的規范性與質量穩定性直接影響整套設備的運行效率與使用壽命。作為專注于此類聯軸器生產的(de)廠家，需從材料(liao)選型、加(jia)工制造到(dao)成品(pin)(pin)檢測，構建全流程嚴(yan)苛的(de)把控(kong)體系，兼(jian)顧產品(pin)(pin)性能與(yu)工業場景(jing)的(de)適(shi)配性。

GIICLZ鼓形齒式聯軸器的(de)結構(gou)設(she)計(ji)兼具(ju)緊湊(cou)性(xing)與(yu)實(shi)用(yong)(yong)性(xing)，采用(yong)(yong)接(jie)中(zhong)間軸(zhou)型結構(gou)，由外(wai)齒(chi)(chi)軸(zhou)套、內齒(chi)(chi)圈、中(zhong)間軸(zhou)及(ji)密封件(jian)等核心(xin)(xin)部(bu)(bu)件(jian)組(zu)成，區別于(yu)普通直(zhi)齒(chi)(chi)聯軸(zhou)器，其外(wai)齒(chi)(chi)制(zhi)成球(qiu)面(mian)，球(qiu)面(mian)中(zhong)心(xin)(xin)與(yu)齒(chi)(chi)輪(lun)軸(zhou)線重(zhong)(zhong)合(he)，且齒(chi)(chi)側間隙經過精準設(she)定，既能(neng)傳(chuan)遞較大扭(niu)矩(ju)，又能(neng)靈活(huo)補償軸(zhou)系間的(de)軸(zhou)向、徑向及(ji)角向偏差，有效緩解設(she)備運行過程中(zhong)因安裝誤差、振動或部(bu)(bu)件(jian)變形帶(dai)來的(de)傳(chuan)動應力，減少齒(chi)(chi)面(mian)磨(mo)(mo)損，延長傳(chuan)動系統的(de)整(zheng)體使(shi)用(yong)(yong)壽(shou)命。這種結構(gou)特性(xing)使(shi)其尤其適配軋鋼機(ji)(ji)、球(qiu)磨(mo)(mo)機(ji)(ji)、大型起重(zhong)(zhong)機(ji)(ji)等重(zhong)(zhong)載設(she)備的(de)傳(chuan)動需求，能(neng)在復雜工況下保持平穩運行。

材(cai)料(liao)選用(yong)(yong)是保障(zhang)GIICLZ鼓形(xing)齒式聯軸(zhou)器(qi)性(xing)能(neng)的(de)(de)基礎(chu)，生產過程中需根據部件功能(neng)差異合理甄選材(cai)質。外齒軸(zhou)套與(yu)(yu)內(nei)齒圈作為(wei)核心傳力(li)部件，多選用(yong)(yong)45鋼或力(li)學性(xing)能(neng)更優(you)的(de)(de)合金鋼，部分重載(zai)場景適配的(de)(de)產品會采用(yong)(yong)42CrMo鋼，經調(diao)質處理后，硬度需達到(dao)規(gui)定范(fan)圍，同(tong)時保證足(zu)夠的(de)(de)沖擊韌(ren)性(xing)與(yu)(yu)耐(nai)磨性(xing)。對于銜接用(yong)(yong)的(de)(de)中間(jian)軸(zhou)及法(fa)蘭，同(tong)樣選用(yong)(yong)高強度材(cai)料(liao)，確保能(neng)承受重載(zai)工況下的(de)(de)扭矩傳遞(di)，避免出(chu)現斷裂、變形(xing)等(deng)問題。密封件則(ze)選用(yong)(yong)耐(nai)油(you)橡(xiang)膠(jiao)等(deng)耐(nai)磨材(cai)料(liao)，防止潤滑劑泄漏，同(tong)時阻隔灰(hui)塵、雜質進入聯軸(zhou)器(qi)內(nei)部，保障(zhang)內(nei)部部件的(de)(de)正(zheng)常(chang)運轉。

加(jia)(jia)(jia)工(gong)精度(du)(du)(du)直接決定GIICLZ鼓形齒(chi)(chi)(chi)(chi)式聯軸器的(de)傳(chuan)動(dong)性能與(yu)(yu)(yu)適配(pei)性，生產(chan)過程(cheng)中需(xu)依托專用(yong)數控加(jia)(jia)(jia)工(gong)設(she)備，嚴格(ge)(ge)遵循相關國家標準，把控每一道(dao)工(gong)序的(de)精度(du)(du)(du)。內(nei)齒(chi)(chi)(chi)(chi)圈需(xu)經過毛坯鍛造、調(diao)質處(chu)理、粗(cu)加(jia)(jia)(jia)工(gong)、半精加(jia)(jia)(jia)工(gong)、齒(chi)(chi)(chi)(chi)面(mian)精加(jia)(jia)(jia)工(gong)等(deng)(deng)多道(dao)工(gong)序，內(nei)徑公差(cha)、齒(chi)(chi)(chi)(chi)距(ju)累積誤差(cha)、齒(chi)(chi)(chi)(chi)向(xiang)誤差(cha)均需(xu)控制在規定范圍內(nei)，確保(bao)(bao)與(yu)(yu)(yu)外(wai)齒(chi)(chi)(chi)(chi)軸套(tao)的(de)嚙(nie)合(he)精度(du)(du)(du)。鼓形齒(chi)(chi)(chi)(chi)廓作為實現偏差(cha)補(bu)償的(de)關鍵(jian)，需(xu)通過精準編程(cheng)控制刀(dao)具(ju)軌跡(ji)，保(bao)(bao)證(zheng)鼓形度(du)(du)(du)偏差(cha)與(yu)(yu)(yu)齒(chi)(chi)(chi)(chi)面(mian)粗(cu)糙度(du)(du)(du)符合(he)標準，避免因齒(chi)(chi)(chi)(chi)廓精度(du)(du)(du)不足導(dao)致(zhi)傳(chuan)動(dong)卡頓、磨(mo)損加(jia)(jia)(jia)劇等(deng)(deng)問(wen)題(ti)。軸孔配(pei)合(he)與(yu)(yu)(yu)鍵(jian)槽對稱度(du)(du)(du)也需(xu)嚴格(ge)(ge)把控，采用(yong)合(he)理的(de)過渡配(pei)合(he)方式，提升配(pei)合(he)面(mian)接觸面(mian)積，保(bao)(bao)障連接的(de)可靠(kao)性。

熱(re)處(chu)(chu)理(li)工(gong)(gong)藝(yi)是優化GIICLZ鼓形齒(chi)(chi)式(shi)聯軸器力學性(xing)(xing)能的核心(xin)環節，不(bu)同部(bu)(bu)(bu)件(jian)(jian)(jian)需(xu)采(cai)用(yong)針對性(xing)(xing)的熱(re)處(chu)(chu)理(li)方案。對于齒(chi)(chi)部(bu)(bu)(bu)部(bu)(bu)(bu)件(jian)(jian)(jian)，多采(cai)用(yong)滲碳淬火工(gong)(gong)藝(yi)，確(que)保齒(chi)(chi)面具(ju)備高(gao)耐(nai)磨性(xing)(xing)，同時保障(zhang)芯部(bu)(bu)(bu)的抗(kang)沖擊性(xing)(xing)，部(bu)(bu)(bu)分高(gao)端產品會(hui)采(cai)用(yong)梯(ti)度(du)(du)熱(re)處(chu)(chu)理(li)工(gong)(gong)藝(yi)，實(shi)現齒(chi)(chi)部(bu)(bu)(bu)與芯部(bu)(bu)(bu)性(xing)(xing)能的平(ping)衡。熱(re)處(chu)(chu)理(li)過程中(zhong)，需(xu)精準控制溫度(du)(du)、保溫時間等參(can)數，避免(mian)出現齒(chi)(chi)部(bu)(bu)(bu)變形、硬度(du)(du)不(bu)均(jun)等問(wen)題，確(que)保部(bu)(bu)(bu)件(jian)(jian)(jian)性(xing)(xing)能穩(wen)定。加工(gong)(gong)完成后，還需(xu)對部(bu)(bu)(bu)件(jian)(jian)(jian)進行清(qing)洗、防銹(xiu)處(chu)(chu)理(li)，提升產品的耐(nai)腐蝕性(xing)(xing)，適配惡劣工(gong)(gong)業環境(jing)的使(shi)用(yong)需(xu)求。

成品檢(jian)測(ce)是把控GIICLZ鼓(gu)形齒式聯軸(zhou)器質量的一道防(fang)線，生產(chan)廠(chang)家需建立完善的檢(jian)測(ce)體系，對每一批產(chan)品進(jin)行(xing)全(quan)面檢(jian)測(ce)。檢(jian)測(ce)內容涵蓋尺寸精(jing)度檢(jian)測(ce)、裝配靈(ling)活性檢(jian)查、空(kong)載試運(yun)行(xing)等項(xiang)目，采用百(bai)分(fen)表(biao)等專業設備檢(jian)測(ce)同軸(zhou)度、徑向(xiang)圓跳動(dong)、端面圓跳動(dong)等指標，確保符合安裝要求。同時，需驗證產(chan)品的傳動(dong)效率與(yu)過(guo)載承(cheng)載能(neng)力，確保在(zai)兩倍瞬時過(guo)載轉(zhuan)矩作用下無損壞現象，只(zhi)有全(quan)部檢(jian)測(ce)合格(ge)的產(chan)品才能(neng)出廠(chang)交付(fu)。

隨著工(gong)業(ye)裝(zhuang)備向(xiang)大型(xing)化、重載(zai)化、高精度方(fang)向(xiang)升級，GIICLZ鼓形齒(chi)式聯軸器的(de)應用(yong)(yong)場(chang)景不斷拓(tuo)展(zhan)，對(dui)產(chan)品(pin)性(xing)能的(de)要求(qiu)也持續提升。生(sheng)產(chan)廠家需立足(zu)行業(ye)需求(qiu)，不斷優化生(sheng)產(chan)工(gong)藝，升級加工(gong)設備，完善質量管控體系，兼顧產(chan)品(pin)的(de)通用(yong)(yong)性(xing)與定(ding)(ding)制化需求(qiu)，針對(dui)不同行業(ye)的(de)工(gong)況特(te)點，優化結構設計與材料選(xuan)用(yong)(yong)，為(wei)冶(ye)金、礦山、石油化工(gong)等行業(ye)的(de)高效、穩定(ding)(ding)生(sheng)產(chan)提供可靠的(de)傳動(dong)(dong)部件支撐，推動(dong)(dong)機械傳動(dong)(dong)系統的(de)標準化、高效化發展(zhan)。