ROD鼓形齒式聯軸器是Rokee獨立開發的核心技術傳動產品之一并且在國家建立和報備了企業技術標準，結合了日本，德國等先進國家的鼓型齒聯軸器標準技術，優(you)化(hua)了很多(duo)細(xi)部尺寸鏈，采(cai)用了大壓力角齒形設(she)計(ji)，軸(zhou)孔采(cai)用短軸(zhou)設(she)計(ji)，縮小了長徑比，結構更加緊湊，轉速性能優(you)異(yi)。相近型號的螺栓(shuan)采(cai)用標準統一化(hua)，零(ling)部件(jian)通用性好(hao)。

與國家標準齒式聯軸器相比(bi)能(neng)夠傳遞更(geng)大的扭矩，質量相對大幅度減輕，轉(zhuan)動(dong)慣量小(xiao)，符合歐洲防爆要求，各(ge)種綜合性(xing)能(neng)大大超前。為了更(geng)好(hao)的傳動(dong)性(xing)能(neng)，我們強烈推薦您選用(yong)。

鼓型齒式聯軸器是一種特別設計的先進齒式聯軸器，其外齒制成球面，球面的中心在齒輪的軸線上，齒側的間隙比一般產品稍大，鼓形齒聯軸器可以傳(chuan)遞較大的扭矩和允(yun)許(xu)較大的角位移，性能(neng)優異且壽命更加長(chang)久(jiu)。

As the gear type flexible coupling, it can be applied into various general drive sites. Due to the special hook face drum gear design, in the definitive deviation scope, it can effectively avoid the edge stress concentration at tooth meshing, so it has outstanding radial and angular centering capacity. Moreover, it can ensure long service life. ROD series drum gear coupling is one of Rokee’s core technical products. It has compact and reasonable structure, light weight, small hole-position fitting draw ratio, large pressure angle design, accurate centering and excellent speed performance. The bolt design has been standardized in series, the universality of parts is good and its service life far exceeds the one of domestic products.

The gear sleeve at both sides is in the structure of locating ring and uniform parts are used. In addition, the sealing is excellent and easy. Curved-tooth Gear Couplings are applied with larger pressure angle design. The product design is more reasonable and quality is reliable. The gear backlash is reasonable. All ROD series drum type gear couplings are designed in optimization, the structure is more compact and the proportion of hole diameter and length is more coordinated and reliable. Light weight and small rotational inertia. It’s made of high-quality alloy forged steel. It’s very applicable to the sites with anti-explosion requirements. The bolt size of adjacent models is the same and the installation is more convenient. Gear Coupling parts of same model can be exchanged for installation.

在機械傳動系統中，聯軸器是連接主動軸與從動軸、傳遞轉矩并補償軸線偏差的核心部件，其中GICLZ鼓形齒式聯軸器憑借適(shi)配性(xing)強、承載穩定等特點，廣泛應(ying)用于(yu)各類重型(xing)工業(ye)場景(jing)，成為低速重載工況下(xia)的(de)(de)優(you)選傳動配件。生產(chan)(chan)這(zhe)類聯軸器需兼(jian)顧材料適(shi)配、加(jia)工精度與工藝規范，每一道工序的(de)(de)把(ba)控都(dou)直(zhi)接影響產(chan)(chan)品的(de)(de)使用性(xing)能與使用壽命，這(zhe)也(ye)是生產(chan)(chan)廠家核心競爭(zheng)力的(de)(de)重要(yao)體現。

GICLZ鼓形齒式聯軸器的(de)結構(gou)設計貼合重載(zai)傳(chuan)動需求，由外齒(chi)(chi)(chi)(chi)(chi)軸(zhou)套、內(nei)齒(chi)(chi)(chi)(chi)(chi)圈(quan)等(deng)核心部件組成，其關鍵優勢在于鼓形(xing)齒(chi)(chi)(chi)(chi)(chi)廓的(de)特殊設計——外齒(chi)(chi)(chi)(chi)(chi)制成球面，球面中(zhong)心與齒(chi)(chi)(chi)(chi)(chi)輪軸(zhou)線重合，且齒(chi)(chi)(chi)(chi)(chi)側間隙大于普(pu)通(tong)(tong)直(zhi)(zhi)齒(chi)(chi)(chi)(chi)(chi)聯(lian)(lian)軸(zhou)器，既能有效傳(chuan)遞較大轉(zhuan)矩，又能補償軸(zhou)向、徑向及角向的(de)軸(zhou)線偏差，避免直(zhi)(zhi)齒(chi)(chi)(chi)(chi)(chi)聯(lian)(lian)軸(zhou)器在角位(wei)移工(gong)況(kuang)下(xia)出現(xian)的(de)齒(chi)(chi)(chi)(chi)(chi)端棱邊(bian)擠壓、應力集(ji)中(zhong)問(wen)題(ti)，同時減少齒(chi)(chi)(chi)(chi)(chi)面摩(mo)擦磨損，降(jiang)低運行噪聲，延長整體(ti)使(shi)用周期。相較于普(pu)通(tong)(tong)直(zhi)(zhi)齒(chi)(chi)(chi)(chi)(chi)聯(lian)(lian)軸(zhou)器，其承(cheng)載(zai)能力顯著提升(sheng)，角位(wei)移補償量可(ke)提高五成，傳(chuan)動效率(lv)維持在較高水平(ping)，適(shi)配(pei)多(duo)種復雜(za)工(gong)況(kuang)下(xia)的(de)傳(chuan)動需求。

生產環節中(zhong)，材(cai)(cai)(cai)料(liao)選用(yong)(yong)(yong)(yong)(yong)是基(ji)礎前提，直接決定聯軸器的承載強度(du)與耐(nai)用(yong)(yong)(yong)(yong)(yong)性。廠家(jia)通常根(gen)據(ju)工(gong)況需求選用(yong)(yong)(yong)(yong)(yong)適配材(cai)(cai)(cai)料(liao)，外齒(chi)(chi)軸套多采(cai)用(yong)(yong)(yong)(yong)(yong)45鋼或力(li)學(xue)性能更(geng)優的合(he)金鋼，內齒(chi)(chi)圈則根(gen)據(ju)使用(yong)(yong)(yong)(yong)(yong)場(chang)景選用(yong)(yong)(yong)(yong)(yong)合(he)金結構鋼等(deng)材(cai)(cai)(cai)料(liao)，部分(fen)特殊(shu)工(gong)況下(xia)會搭配耐(nai)腐(fu)蝕(shi)、抗(kang)沖擊的專用(yong)(yong)(yong)(yong)(yong)材(cai)(cai)(cai)料(liao)。材(cai)(cai)(cai)料(liao)進場(chang)后需經過嚴格(ge)檢測，剔除雜質、裂紋等(deng)不合(he)格(ge)原(yuan)料(liao)，再通過調質、滲碳淬火等(deng)熱(re)處(chu)理(li)工(gong)藝優化材(cai)(cai)(cai)料(liao)性能，確保(bao)齒(chi)(chi)部硬度(du)達到使用(yong)(yong)(yong)(yong)(yong)標準(zhun)，同時兼顧芯部的抗(kang)沖擊性，避免(mian)使用(yong)(yong)(yong)(yong)(yong)中(zhong)出現(xian)齒(chi)(chi)面磨損、斷裂等(deng)問(wen)題。熱(re)處(chu)理(li)過程中(zhong)，需精準(zhun)控制溫(wen)度(du)、時間等(deng)參數，確保(bao)每一(yi)批產品(pin)的性能一(yi)致性。

加(jia)工精度是GICLZ鼓形(xing)齒(chi)(chi)式聯軸器生產(chan)的(de)(de)核心管控(kong)要點，關(guan)(guan)乎傳動穩(wen)定性與部件互換性。齒(chi)(chi)面(mian)加(jia)工需(xu)采用專用數控(kong)設備(bei)，通過(guo)精準編程控(kong)制刀具軌跡，嚴格把控(kong)鼓形(xing)度偏差(cha)、齒(chi)(chi)距累積(ji)誤差(cha)及(ji)齒(chi)(chi)向(xiang)誤差(cha)，確保(bao)齒(chi)(chi)面(mian)粗(cu)糙度符(fu)合(he)(he)標(biao)準，使內外齒(chi)(chi)嚙合(he)(he)順(shun)暢，減少傳動過(guo)程中的(de)(de)振動與能量損(sun)耗。軸孔(kong)、鍵槽等關(guan)(guan)鍵部位的(de)(de)加(jia)工需(xu)遵循(xun)相關(guan)(guan)規范，控(kong)制公差(cha)范圍，保(bao)障(zhang)與電機、減速(su)機等設備(bei)的(de)(de)適配性，軸孔(kong)配合(he)(he)面(mian)接(jie)觸(chu)面(mian)積(ji)需(xu)達到規定標(biao)準，確保(bao)連接(jie)可(ke)靠(kao)性。加(jia)工完(wan)成后(hou)，需(xu)通過(guo)專業檢(jian)測設備(bei)對尺寸(cun)精度、齒(chi)(chi)面(mian)質(zhi)量等進行全面(mian)檢(jian)測，剔除不合(he)(he)格產(chan)品。

裝配與成(cheng)品(pin)(pin)檢(jian)驗環節(jie)是保障產(chan)(chan)(chan)品(pin)(pin)質(zhi)量的一(yi)道防線。裝配過程中，需(xu)精(jing)準控(kong)制(zhi)內齒圈與外齒軸套(tao)的配合間隙(xi)，必要時采用(yong)(yong)熱裝工(gong)藝提升貼合度，螺栓緊(jin)固需(xu)按對應扭(niu)矩值(zhi)操作，避免松動(dong)(dong)影(ying)響使(shi)用(yong)(yong)安(an)全。裝配完(wan)成(cheng)后(hou)，需(xu)進(jin)行空(kong)載試運(yun)行檢(jian)測，觀察運(yun)行過程中是否存在(zai)異常(chang)振動(dong)(dong)、噪(zao)聲等問(wen)題，同時檢(jian)測傳動(dong)(dong)效(xiao)率、過載承載能(neng)力(li)等關鍵指標，確保產(chan)(chan)(chan)品(pin)(pin)滿(man)足工(gong)業使(shi)用(yong)(yong)需(xu)求。此外，廠家需(xu)建立(li)完(wan)善的質(zhi)量管控(kong)體系，覆蓋原料進(jin)場(chang)、加工(gong)、熱處理(li)、裝配、檢(jian)驗等全流程，定(ding)期優化生(sheng)產(chan)(chan)(chan)工(gong)藝，提升產(chan)(chan)(chan)品(pin)(pin)質(zhi)量穩定(ding)性。

GICLZ鼓形齒式聯軸器(qi)廣泛應用(yong)于(yu)冶金(jin)、礦(kuang)山、電力、石化等(deng)重型工(gong)(gong)業(ye)領域，適(shi)(shi)配軋(ya)機、破碎(sui)機、球(qiu)磨機、水(shui)泵(beng)機組等(deng)各類(lei)低速重載設(she)備(bei)，其性能(neng)穩定性直(zhi)接影響整套設(she)備(bei)的(de)運行(xing)效(xiao)率(lv)與安(an)全生產(chan)。隨著工(gong)(gong)業(ye)裝備(bei)的(de)不(bu)斷升(sheng)級，市場(chang)對(dui)聯軸器(qi)的(de)承載能(neng)力、適(shi)(shi)配性及(ji)使用(yong)壽(shou)命(ming)提(ti)(ti)出了更高要求(qiu)，生產(chan)廠(chang)家需持續深耕工(gong)(gong)藝優化，強化質(zhi)量(liang)管控，結合不(bu)同行(xing)業(ye)的(de)工(gong)(gong)況需求(qiu)，研發適(shi)(shi)配性更強的(de)產(chan)品(pin)(pin)，同時注(zhu)重生產(chan)效(xiao)率(lv)的(de)提(ti)(ti)升(sheng)，實(shi)現產(chan)品(pin)(pin)質(zhi)量(liang)與產(chan)能(neng)的(de)雙向提(ti)(ti)升(sheng)，為工(gong)(gong)業(ye)傳(chuan)動系統的(de)高效(xiao)、穩定運行(xing)提(ti)(ti)供可靠支撐。