RL系列膜片聯軸器是結合歐洲與日本等優質產品基礎之上獨立開發的高品質產品。膜片式聯軸器擁有更(geng)小(xiao)的(de)(de)體積(ji),更(geng)大(da)的(de)(de)同(tong)型(xing)扭矩和更(geng)合理的(de)(de)配比尺寸,補(bu)償范圍大(da),質量(liang)輕(qing)轉動慣量(liang)小(xiao)螺(luo)栓(shuan)與(yu)膜(mo)片(pian)(pian)組(zu)的(de)(de)孔連(lian)接部位(wei)采用特殊(shu)的(de)(de)彈性墊套設計,極大(da)減小(xiao)了孔緣(yuan)部位(wei)應力(li)的(de)(de)集中(zhong),杜(du)絕膜(mo)片(pian)(pian)的(de)(de)撕裂交損,延長使用壽(shou)命。



膜片彈性聯軸器采用(yong)模塊化設計,裝配(pei)簡單(dan),維(wei)修(xiu)更換快捷。性能(neng)遠超國標JM系(xi)列產品,大(da)量應用(yong)于風機(ji)系(xi)統,汽(qi)輪機(ji)組及其他重(zhong)要工業領域。
彈性膜片聯軸器在傳遞扭矩的同時通過彈性膜片的的變形來補償軸向和角向的位移,是一種高性能的金屬彈性撓性聯軸器。彈性聯軸器結構(gou)緊湊,傳遞扭(niu)矩(ju)大,使用壽(shou)命(ming)長,免維護,耐(nai)高溫,耐(nai)酸堿(jian)防腐蝕(shi),適用于高溫高速及有腐蝕(shi)工況環境(jing)的軸系傳動。
The steel lamina coupling is an efficient flexible coupling with no back clearance and free from maintenance. Due to its unique structural design, it can achieve the perfect delivery of torque. Meanwhile, it has excellent performances, including large axial and radial compensation ability, low reply feedback force and wide thermal adaptability, etc. With different change design, it can be applied at most power transmission sites.
Rokee's RL series steel laminae coupling is a high-quality product developed independently on basis of combination of advanced products from Europe and Japan, etc. It has smaller size, larger torque of the same model, more reasonable proportioning size, large compensation scope, light weight and small rotational inertia. With modularized design, it’s easy for assembly, maintenance and replacement. Its performance far exceeds the one of JM series diaphragm coupling. It’s widely applied in the fields of fan systems, turboset and other pumps, etc.
梅花聯軸器由兩個帶凸爪形裝的半聯和一個硬度可以調整的梅花形彈性非金屬元件組成,利用梅花形彈性元件嵌入兩個半聯之間實現聯接,梅花彈性聯軸器具有(you)補償兩軸相對位(wei)移,減振緩沖,結(jie)構簡單,無(wu)需潤滑維(wei)護方便等特點。



星形彈性聯軸器是以工程塑料作彈性元件,適用于聯接兩同軸線的傳動軸系,星形聯軸器具有補償兩軸相對偏移、緩沖、減震、耐磨性能,適應場合普遍,傳遞轉矩20-35000.N.M,工作溫度-35-+80攝氏度。星型聯軸器聚氨脂彈性(xing)體由凸形(xing)爪塊限(xian)制。
梅花形聯軸器以聚氨脂塑料為彈性元件與二半聯軸器主體緊密組合,主體以進口配方合金鋁為主。梅花型聯軸器中間聚氨脂塑料(liao)元件以獨有(you)配方配制,具有(you)耐磨性(xing)高抗溫性(xing)好韌性(xing)強,與一般普通塑膠件質量穩定(ding)耐用(yong). 梅(mei)花(hua)型(xing)體有(you)六瓣和八瓣,根據客戶要求定(ding)制. 固定(ding)方式(shi)有(you)鍵槽.
爪式聯軸器結構簡單、無需潤滑、方便維修、便于檢查、免維護,可連續長期運行。高強度聚氨酯彈性元件耐磨耐油,承載能力大,使用壽命長,安全可靠。工作穩定可靠,具有良好的減振、緩沖和電氣絕緣性能。三爪聯軸器具有(you)較大的軸向(xiang)、徑向(xiang)和角(jiao)向(xiang)補償能力(li)。結(jie)構簡單(dan),徑向(xiang)尺寸小,重量(liang)輕,轉(zhuan)動慣量(liang)小,適用于中(zhong)高速場合。
The plum-shaped flexible coupling is composed of two semi-couplings with convex claws and a plum-shaped flexible non-metallic element whose hardness can be adjusted. By embedding the plum-shaped flexible element into the two semi-couplings to realize the connection, plum couplings has the characteristics of compensating the relative displacement of the two axes, reducing vibration and buffering, simple structure and easy maintenance without lubrication.



在現代工業傳動系統中,聯軸器作為連接動力源與工作機構的關鍵部件,其性能直接影響整個設備運行的穩定性、效率與安全性。高彈性膜片聯軸器憑(ping)借獨特的結構設計與(yu)優異的傳動特性(xing),在眾多(duo)工業領(ling)域占(zhan)據重要地(di)位,成為保(bao)障精密傳動與(yu)重載運行的核(he)心(xin)支撐元件。這類聯(lian)軸(zhou)器以金屬膜片為彈(dan)性(xing)核(he)心(xin),通(tong)過膜片的彈(dan)性(xing)變(bian)形實現扭矩傳遞與(yu)偏差補償(chang),兼具剛(gang)性(xing)傳動的精準性(xing)與(yu)彈(dan)性(xing)連接的緩沖性(xing),適配多(duo)種復雜工況需求。
高彈性膜片聯軸器的核心優勢源于其科學的結構設計。其主體通常由兩組或多組薄型金屬膜片與軸套組成,膜片通過精密螺栓與軸套緊固連接,形成無間隙的傳動結構。金屬膜片采用高強度不銹鋼等優質材料制成,經過特殊的熱處理工藝提升彈性極限與抗疲勞性能,既能在傳遞大扭矩時保持結構穩定,又能通過自身彎曲變形補償兩軸之間的軸向、徑向與角向偏差。這種設計使得聯軸器在運行過程中無需潤滑,避免了傳統齒式聯軸器因潤滑不足導致的(de)磨損與噪聲問題,同時具備(bei)良好(hao)的(de)耐溫性(xing)與抗(kang)腐蝕性(xing),可(ke)在-80℃至300℃的(de)溫度范圍及(ji)有(you)腐蝕介質的(de)惡劣環境中穩定工(gong)作(zuo)。
對(dui)于生產(chan)廠家(jia)而言,高彈(dan)性(xing)膜片(pian)聯軸(zhou)器(qi)的制造需(xu)要(yao)兼顧精(jing)度(du)(du)(du)控制與(yu)工(gong)(gong)(gong)藝(yi)(yi)優化。膜片(pian)作為核(he)心彈(dan)性(xing)元件,其加(jia)工(gong)(gong)(gong)精(jing)度(du)(du)(du)直(zhi)接(jie)決定聯軸(zhou)器(qi)的補償(chang)能(neng)力(li)與(yu)使用壽命。生產(chan)過(guo)程中,需(xu)通過(guo)精(jing)密沖壓(ya)或(huo)激光切(qie)割工(gong)(gong)(gong)藝(yi)(yi)加(jia)工(gong)(gong)(gong)膜片(pian),確(que)保(bao)膜片(pian)厚度(du)(du)(du)均勻、孔徑精(jing)準,同(tong)時嚴格控制膜片(pian)的平面度(du)(du)(du)與(yu)形位公差。軸(zhou)套的加(jia)工(gong)(gong)(gong)則(ze)需(xu)保(bao)證(zheng)軸(zhou)孔與(yu)安裝面的垂直(zhi)度(du)(du)(du)和同(tong)軸(zhou)度(du)(du)(du),采(cai)用鍛造毛坯(pi)經(jing) CNC 精(jing)密加(jia)工(gong)(gong)(gong)而成,提升與(yu)軸(zhou)類零件配合的緊(jin)密性(xing)。在裝配環(huan)節,廠家(jia)需(xu)采(cai)用扭矩扳(ban)手精(jing)準控制螺栓緊(jin)固力(li)矩,確(que)保(bao)膜片(pian)與(yu)軸(zhou)套連接(jie)牢固,避免運行(xing)過(guo)程中出現松動(dong)或(huo)應(ying)力(li)集中現象。此外,成品還需(xu)經(jing)過(guo)動(dong)平衡測試(shi),保(bao)障高轉速運行(xing)時的穩定性(xing),減少(shao)振動(dong)對(dui)傳動(dong)系統(tong)的影響(xiang)。
從應(ying)用(yong)場景來(lai)看,高(gao)彈(dan)性(xing)(xing)膜片(pian)聯軸器(qi)(qi)的(de)(de)(de)適(shi)配(pei)范圍極為(wei)廣(guang)泛。在精(jing)密機(ji)(ji)械領域(yu),如(ru)數(shu)控機(ji)(ji)床、半導體設(she)(she)備(bei)、激光切割機(ji)(ji)等,其(qi)無(wu)間(jian)隙傳(chuan)(chuan)動特性(xing)(xing)可(ke)確保動力(li)傳(chuan)(chuan)遞的(de)(de)(de)精(jing)準(zhun)性(xing)(xing),保障加(jia)工精(jing)度與(yu)定(ding)位精(jing)度;在重型工業(ye)領域(yu),如(ru)水(shui)泵、風機(ji)(ji)、壓縮機(ji)(ji)、冶金(jin)設(she)(she)備(bei)等,其(qi)強(qiang)大的(de)(de)(de)扭矩傳(chuan)(chuan)遞能(neng)(neng)(neng)力(li)與(yu)偏(pian)差補償能(neng)(neng)(neng)力(li),可(ke)適(shi)應(ying)設(she)(she)備(bei)運(yun)行(xing)中的(de)(de)(de)振動與(yu)熱變形,降低(di)對軸系(xi)的(de)(de)(de)附加(jia)應(ying)力(li);在特殊環境應(ying)用(yong)中,如(ru)石油(you)化(hua)工、航空(kong)航天、船舶(bo)動力(li)系(xi)統(tong)等,其(qi)耐(nai)高(gao)溫、耐(nai)腐蝕、無(wu)需(xu)(xu)潤滑的(de)(de)(de)特性(xing)(xing),可(ke)滿足惡劣(lie)工況下的(de)(de)(de)長(chang)期穩(wen)定(ding)運(yun)行(xing)需(xu)(xu)求(qiu)。此(ci)外,在新能(neng)(neng)(neng)源領域(yu),如(ru)風力(li)發(fa)電機(ji)(ji)組、光伏設(she)(she)備(bei)傳(chuan)(chuan)動系(xi)統(tong)中,高(gao)彈(dan)性(xing)(xing)膜片(pian)聯軸器(qi)(qi)也憑借優異的(de)(de)(de)抗疲勞性(xing)(xing)能(neng)(neng)(neng)與(yu)低(di)維護成本,成為(wei)理想的(de)(de)(de)傳(chuan)(chuan)動解決方案。
選(xuan)擇(ze)合(he)(he)適(shi)的(de)高彈性(xing)膜片(pian)聯(lian)(lian)(lian)軸器需(xu)(xu)要結(jie)合(he)(he)實際(ji)工況需(xu)(xu)求進行綜合(he)(he)考量。首先(xian)需(xu)(xu)根(gen)據傳動系統的(de)額定(ding)扭矩(ju)、轉速確(que)(que)定(ding)聯(lian)(lian)(lian)軸器的(de)規格(ge)型號,確(que)(que)保其(qi)承載能力(li)與(yu)運行參(can)數(shu)匹(pi)配(pei);其(qi)次要考慮兩(liang)軸的(de)偏差范圍,選(xuan)擇(ze)具(ju)備相應補償能力(li)的(de)膜片(pian)結(jie)構,單膜片(pian)結(jie)構適(shi)用(yong)(yong)于(yu)偏差較小的(de)場景,雙(shuang)膜片(pian)或多膜片(pian)結(jie)構則更適(shi)合(he)(he)偏差較大的(de)復雜工況;同時還需(xu)(xu)結(jie)合(he)(he)工作(zuo)環(huan)境的(de)溫(wen)度、介質特性(xing),選(xuan)擇(ze)對應的(de)材料材質,如(ru)在腐蝕環(huan)境中(zhong)選(xuan)用(yong)(yong)耐蝕不銹鋼膜片(pian)。此外,正確(que)(que)的(de)安裝(zhuang)與(yu)維護也能延長聯(lian)(lian)(lian)軸器的(de)使用(yong)(yong)壽命,安裝(zhuang)時需(xu)(xu)保證(zheng)兩(liang)軸對中(zhong)精(jing)度,運行過程中(zhong)定(ding)期檢查(cha)膜片(pian)的(de)磨損(sun)情(qing)況與(yu)螺栓(shuan)緊(jin)固狀態,發(fa)現裂紋或變形(xing)及時更換。
高(gao)(gao)彈性(xing)(xing)膜片(pian)聯(lian)軸(zhou)器作為(wei)工(gong)業(ye)傳(chuan)動系(xi)統的(de)關(guan)(guan)鍵部件,其技(ji)術特性(xing)(xing)與生(sheng)產(chan)質量直接關(guan)(guan)系(xi)到工(gong)業(ye)設(she)備(bei)的(de)運(yun)行(xing)(xing)(xing)效(xiao)率與可靠(kao)性(xing)(xing)。生(sheng)產(chan)廠家通過(guo)精(jing)準的(de)工(gong)藝控制與持續的(de)技(ji)術創新,不斷(duan)提升產(chan)品性(xing)(xing)能(neng)(neng)(neng),為(wei)各行(xing)(xing)(xing)業(ye)提供適配復雜(za)工(gong)況的(de)傳(chuan)動解決方(fang)(fang)案。在未來工(gong)業(ye)發(fa)展中,隨著高(gao)(gao)端裝備(bei)、新能(neng)(neng)(neng)源等(deng)領域的(de)持續升級,高(gao)(gao)彈性(xing)(xing)膜片(pian)聯(lian)軸(zhou)器將迎來更廣闊(kuo)的(de)應用(yong)空間(jian),同時也對生(sheng)產(chan)廠家的(de)技(ji)術研發(fa)與制造能(neng)(neng)(neng)力(li)提出更高(gao)(gao)要求,推(tui)動行(xing)(xing)(xing)業(ye)向(xiang)(xiang)精(jing)密(mi)化(hua)、高(gao)(gao)效(xiao)化(hua)、智能(neng)(neng)(neng)化(hua)方(fang)(fang)向(xiang)(xiang)發(fa)展。



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